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IAI ROBO Cylinder RCS2 Series - User Manual

IAI ROBO Cylinder RCS2 Series
113 pages
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IAI America, Inc.
ROBO Cylinder
Slider Type
Fourth Edition
Motor Straight Type (Coupling Type): SA4C, SA5C SA6C, SA7C, SS7C and SS8C
Motor Straight Type (Built-in Type): SA4D, SA5D and SA6D
Motor Reversing Type: SA4R, SA5R, SA6R, SA7R, SS7R and SS8R
RCS2 Actuators
Motor Straight Type (Coupling Type): SA4C, SA5C, SA6C, SA7C, SS7C and SS8C
Motor Straight Type (Built-in Type): SA5D and SA 6D
RCS2CR Actuators, Cleanroom Specification
Operating Manual

Table of Contents

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IAI ROBO Cylinder RCS2 Series Specifications

General IconGeneral
Supply voltage24 VDC
Allowable voltage fluctuation range±10%
Operating Temperature0 to 40 °C
Storage Temperature-10 to 60 °C
Protection ClassIP20
CommunicationEthernet, RS-232C
Number of controlled axes1

Summary

ROBO Cylinder Slider Type Introduction

RCS2 Actuators

Introduces the RCS2 actuator series and its types.

RCS2 CR Actuators, Cleanroom Specification

Details RCS2CR actuators for cleanroom applications.

Cleanroom Actuator Greasing

Greasing Actuators of Cleanroom Specification

Specifies correct grease for cleanroom actuators to prevent dust.

Safety Precautions and Guidelines

Safety Classification and Warnings

Explains hazard levels (Danger, Warning, Caution, Note) and safety warnings.

General Operation and Installation Safety

Covers safe usage, installation, and handling practices for actuators.

Maintenance and Repair Safety

Details safety measures for maintenance, inspection, and repair procedures.

Cable Handling Procedures

Prohibited Cable Handling

Lists incorrect ways to handle cables to avoid system issues.

Cable Management in Cable Tracks

Notes on Using Cable Tracks

Provides guidance on using cable tracks with actuators to prevent damage.

Manual Overview and Safety

Foreword

Provides a brief introduction to the operating manual and its purpose.

Basic Operating Instructions

Outlines essential guidelines for operating the actuator safely and correctly.

Maintenance and Inspection

Covers fundamental procedures for maintaining and inspecting the actuator.

Warranty and Product Coverage

Warranty Period

Defines the duration of the product warranty.

Scope of Warranty

Details what is covered and not covered by the product warranty.

Actuator Model Identification

Motor Straight Type (Standard) RCS2

Identifies parts of the standard RCS2 motor straight type actuators.

Built-in Type (SA4 D, SA5 D, SA6 D)

Identifies parts of the RCS2 built-in type actuators.

Motor Straight Type (Cleanroom Specification) RCS2 CR

Identifies parts of the RCS2CR cleanroom specification actuators.

Motor Reversing Type RCS2

Identifies parts of the RCS2 motor reversing type actuators.

Actuator Handling and Transportation

Handling the Actuator

Provides instructions for safely handling unpacked actuators, including precautions for the stainless sheet.

Handling the Actuator Assembly

Details procedures for transporting actuators assembled with peripheral equipment.

Installation and Storage Environment

Installation Environment

Specifies the recommended environmental conditions for actuator installation.

Storage Environment

Outlines the recommended conditions for storing the actuator.

Actuator Installation Procedures

Notes on Installation

General guidance and precautions for installing the actuator, including stainless sheet care.

Actuator Mounting Methods

Using the Tapped Holes at Back of the Base

Explains how to mount the actuator using the base's tapped holes.

Using the Mounting Holes on Top of the Base

Details mounting using through holes on the actuator's top face.

Using Foot Bases (Optional)

Describes how to mount the actuator using optional foot bases.

Mounting Surface Requirements

Mounting Surface

Specifies requirements for the mounting surface to ensure stability and performance.

Using Side Faces of the Base as Reference Planes

Explains using base side faces as reference planes for precise mounting.

Using Side Faces of the Foot Base as Reference Planes

Details using foot base side faces as reference planes for mounting.

Screw Tightening Specifications

Tightening Screws

Provides recommended screw types, sizes, and tightening torques for mounting.

Load Installation to the Slider

Using the Slider

Instructions for installing loads onto the actuator's slider using tapped holes.

Using a Slider Spacer (Optional)

Describes the optional slider spacer for SA4 type actuators.

Wiring Cable Connections

Wiring Cable

Provides guidelines for connecting actuator cables, including precautions.

Actuator Speed Limits

Maximum Speed

Details maximum speed limits to prevent resonance and motor restrictions.

Actuator Load Capacity

Load on the Actuator

Specifies allowable load moments and overhang lengths for actuator operation.

Actuator Switch Features

Notes on Actuators with a Switch (Optional)

Provides precautions and adjustment notes for actuators equipped with a switch.

Position Adjustment Features

Slit for Position Adjustment

Explains how to use the slit for fine-tuning slider position.

Cleanroom Specification Details

Suction Rate

Specifies the required suction rate for cleanroom actuator operation.

Suction Joint

Describes the quick joint for connecting air tubes for suction in cleanroom applications.

High AccelerationDeceleration Performance

High AccelerationDeceleration Compatibility

Details models and options compatible with high acceleration/deceleration.

Specifications of the Actuator Compatible with High AccelerationDeceleration

Lists specifications for actuators supporting high acceleration/deceleration.

Points to be Noted

Highlights important considerations for using high acceleration/deceleration types.

Compatible Controller Models (SCON, SSEL and X-SEL)

Lists compatible controller models for high acceleration/deceleration actuators.

Actuator Maintenance and Lubrication

Inspection Items and Timing

Outlines the schedule for visual inspection, interior checks, and grease supply.

Visual Inspection of the Machine Exterior

Lists items to check during exterior visual inspection of the actuator.

Cleaning

Provides instructions for cleaning the exterior of the actuator.

Interior Inspection

Details how to visually inspect the internal components of the actuator.

Internal Cleaning

Describes procedures for cleaning the inside of the actuator.

Lubricating the Guides and Ball Screw

Specifies the correct grease types for guides and ball screws for different specifications.

How to Apply Grease

Illustrates the correct procedure for applying grease to guides and ball screws.

Stainless Sheet Replacement and Adjustment

ReplacingAdjusting the Stainless Sheet

Explains the procedure and tools required for replacing and adjusting the stainless sheet.

Reduction Belt Maintenance

Reduction Belt [Motor Reversing Type]

Introduces the reduction belt for motor reversing types and its inspection.

Applicable Belt

Lists the specific belt types for different actuator models.

Adjusting the Belt Tension (SA4 R, SA5 R, SA6 R)

Details the procedure for adjusting belt tension for SA4R, SA5R, SA6R models.

Adjusting the Belt Tension (SA7 R)

Details the procedure for adjusting belt tension for the SA7R model.

Adjusting the Belt Tension (SS7 R, SS8 R)

Details the procedure for adjusting belt tension for SS7R, SS8R models.

Replacing the Belt of the Motor Reversing Type (SA4 R, SA5 R, SA6 R)

Provides a step-by-step guide for replacing the belt on SA4R, SA5R, SA6R models.

Replacing the Belt of the Motor Reversing Type (SA7 R)

Provides a step-by-step guide for replacing the belt on SA7R models.

Replacing the Belt of the Motor Reversing Type (SS7 R, SS8 R)

Provides a step-by-step guide for replacing the belt on SS7R, SS8R models.

Motor Replacement Procedures

Replacing the Motor of the Motor Straight Type (Coupling Type): SA4 C, SA5 C, SA6 C

Detailed steps for replacing motors on SA4C, SA5C, SA6C actuators.

Replacing the Motor of the Motor Straight Type (Coupling Type): SA7 C

Detailed steps for replacing motors on SA7C actuators.

Replacing the Motor of the Motor Straight Type (Coupling Type): SS7 C, SS8 C

Detailed steps for replacing motors on SS7C, SS8C actuators.

Replacing the Motor of the Motor Straight Type (Coupling Type): SS8 C

Detailed steps for replacing motors on SS8C actuators.

Replacing the Motor of the Motor Reversing Type: SA4 R, SA5 R, SA6 R

Detailed steps for replacing motors on SA4R, SA5R, SA6R actuators.

Replacing the Motor of the Motor Reversing Type: SA7 R

Detailed steps for replacing motors on SA7R actuators.

Replacing the Motor of the Motor Reversing Type: SS7 R, SS8 R

Detailed steps for replacing motors on SS7R, SS8R actuators.

Wiring Diagrams and Cable Information

Motor CablesMotor Robot Cables

Shows wiring diagram for motor and robot cables.

Encoder CablesEncoder Robot Cables (For X-SEL-JK)

Shows wiring diagram for encoder cables for X-SEL-J/K controllers.

Encoder CablesEncoder Robot Cables (For SCON, SSEL and X-SEL-P)

Shows wiring diagram for encoder cables for SCON, SSEL, X-SEL-P controllers.

Appendix: Home Mark Usage

How to use the home mark

Explains how to apply and use home mark stickers for positioning.

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