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IAI RCP2 Series - User Manual

IAI RCP2 Series
129 pages
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Operation Manual Fourth Edition
RCP2 Series
Robo Cylinder Controller

Table of Contents

Other manuals for IAI RCP2 Series

Questions and Answers:

IAI RCP2 Series Specifications

General IconGeneral
Control OutputPulse Train
Power Supply Voltage24 V DC
Storage Temperature-10 to 60°C
TypeController
Control MethodPosition Control
Communication InterfaceRS-232C
Humidity85% RH (non-condensing)

Summary

RCP2 Series Robo Cylinder Controller Operation Manual

Basic Setting of User Parameters

PIO Pattern Selection

Configures the Parallel I/O (PIO) communication pattern for controller operation.

Servo ON Input Signal Control

Manages the servo ON/OFF function via the PLC for safety control.

Pause Signal Control (*STP)

Controls the pause signal for failsafe operation and safety interlocks.

Data Backup Recommendations

Recommends backing up position table and parameter data for disaster recovery.

Teaching Pendant Compatibility

Discusses required modifications for teaching pendants used with the controller.

Safety Precautions

General Safety Guidelines and Risk Classification

Outlines general safety rules, risk levels (Danger, Warning, Caution), and handling.

Installation, Operation, and Maintenance Safety

Covers safety measures for installing, operating, and maintaining the controller.

Warnings and Notes for Safe Use

Provides critical warnings and notes for safe product installation and operation.

Disposal and Liability Disclaimer

Instructions for proper product disposal and IAI's liability disclaimer.

Before Use

General Usage Guidelines and Manual Reference

Provides general guidelines and prohibitions for manual usage and product operation.

Emergency Action Procedures

Outlines immediate actions to take in case of a dangerous product condition.

Specifications

Basic Technical Specifications

Lists the fundamental technical specifications of the controller.

Backup Batteries for Absolute Specification

Details specifications and handling for backup batteries used in absolute positioning.

Controller Component Identification and Functions

Identifies and explains the function of each part of the controller unit.

External Dimensions and Physical Layout

Shows external views and dimensions for different controller configurations.

Installation and Noise Elimination

Installation Environment Guidelines

Provides guidelines for selecting an appropriate installation environment for the controller.

Power Supply and Grounding Requirements

Specifies power supply needs and essential grounding procedures for noise reduction.

Noise Sources and Elimination Methods

Identifies common noise sources and explains techniques for their elimination.

Heat Radiation and Installation Considerations

Provides guidelines for heat dissipation and proper controller installation for optimal performance.

Wiring and Connections

Internal Drive-Power Cutoff Relay Wiring

Details the wiring configuration for the internal drive-power cutoff relay type controller.

External Connection Diagrams and Power Wiring

Illustrates example wiring connections for external components and power supply.

Emergency-Stop Switch Wiring

Explains the proper wiring for the emergency-stop switch connections for system-wide activation.

Connecting IO Cables

Details the I/O cable connections for various PIO patterns.

Connecting Actuator Motor and Encoder Cables

Guides on connecting the motor and encoder cables to the actuator.

Communication Cable Connections

Explains how to connect the communication cable to the SIO connector.

IO Signal Control and Signal Functions

PIO Patterns and Signal Assignments

Explains PIO patterns and their signal assignments for controller applications.

Interface Circuit Specifications

Details the specifications for the controller's external input and output signals.

Detailed Input and Output Signal Functions

Provides detailed explanations of each input and output signal function.

Operation Modes and Data Entry

Position-Data Table Configuration

Explains the structure and usage of the position-data table for actuator control.

Explanation of Operating Modes

Details the functionalities of different operating modes like Positioning and Push & Hold.

Speed, Acceleration, and Deceleration Control

Explains how to manage speed, acceleration, and deceleration during movement.

Pause, Zone Signal, and Home Return Functions

Details the pause function, zone signal output, and home return procedures.

Incremental Moves and JoggingTeaching Operations

Explains incremental movements and jogging/teaching operations using PIO.

Parameters and Their Settings

Parameter Classification and Table Overview

Classifies and lists all available controller parameters for easy reference.

Actuator Stroke Range Parameters

Parameters defining the actuator's physical stroke limits, boundaries, and home return.

Actuator Operating Characteristics Parameters

Parameters controlling actuator dynamics like speed, acceleration, and push/hold settings.

External Interface and Communication Parameters

Parameters configuring communication speed, PIO patterns, and input signal disable options.

Servo Gain Adjustment Parameters

Parameters for tuning servo gain to optimize actuator performance and stability.

Controlling Multiple Controllers via Serial Communication

Multi-Controller System Specifications

Outlines the basic specifications for connecting and controlling multiple controllers.

Serial Communication Connection Setup

Provides an example of how to connect multiple controllers for serial communication.

SIO Converter, Address Switch, and Cable Details

Details SIO converter, address switch, and cable specifications for multi-controller systems.

Troubleshooting Guide

Initial Problem Diagnosis and Troubleshooting Steps

Lists systematic steps to identify and diagnose problems with the controller.

Alarm Classification, Description, and CauseAction

Details alarm levels, descriptions, causes, and recommended actions for resolution.

Specific Operational Problems and Solutions

Addresses common operational problems and provides potential causes and solutions.

Appendix

Example Positioning Sequence

Provides an example of a basic positioning sequence using RCP2 PIO signals.

Data and Parameter Recording Templates

Templates for recording position data and user parameters for system setup.

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