Isuzu NPR 4J Series User Manual

GENERAL ENGINE MECHANICAL 6A – 51
4JG2 mm (in)
Standard
Limit
1st 0.09-0.13
(0.0035 - 0.0051)
Compression
ring
2nd 0.05 - 0.07
(0.0020 - 0.0028)
Oil ring
0.03-0.07
(0.0012-0.0028)
0.15
(0.0059)
Piston pin
Visually inspect the piston pin for cracks, flaws, and other
damage and replace if necessary.
1. Use a micrometer to measure the piston pin outside
diameter in both directions at three different positions.
If the measurement exceed the specified limit the
piston pin must be replaced.
Piston pin outside diameter mm (in)
Standard Limit
4JB1 /
4JB1T
4JB1TC
30.995 - 31.000
(1.2202 - 1.2204)
30.970 (1.2190)
4JG2
33.995 - 34.000
(1.3384 - 1.3386)
33.970 (1.3374)
2. Measure the inside diameter of the connecting rod
small end. If the clearance between the small end and
pin does not conform to the specified value, the
connecting rod or bushing and pin must be replaced.
mm (in)
Standard Limit
Clearance
0.008 - 0.020
(0.0003 - 0.0008)
0.05
(0.0020)
3. Insert the piston pin into the piston and rotate it. If the
pin rotates smoothly with no backlash, the clearance is
normal. If there is backlash or roughness, measure the
clearance. If the clearance exceeds the specified limit,
the piston and the piston pin must be replaced.
mm (in)
Standard Limit
Clearance
0.002 - 0.004
(0.00008 - 0.00016)
0.04
(0.0016)
6A-51-1.tif
6A-51-2.tif

Isuzu NPR 4J Series Specifications

General

Brand	Isuzu
Model	NPR 4J Series
Category	Engine
Language	English