Jungheinrich KMS 100 - Maintenance Checklist

1298.GB
F 4
4 Maintenance checklist KMS 100
a) Wheel nuts to be first checked for tightness after approx. 100 operating hours; tighten, if
necessary.
b) Hydraulic connections to be first checked for leakage after approx. 100 operating hours;
tighten, if necessary.
d) First change after 500 operating hours
A
The maintenance intervals refer to normal service conditions.
In case of aggravated conditions, the intervals must be reduced as required.
Maintenance intervals
Standard = t WMMM
13612
Chassis/
superstruc-
ture:
1.1 Check all load bearing elements for damage t
1.2 Check all bolted connections t
1.3 Check Operator platform for correct functioning and dama-
ges
t
1.4 Check marking locations, identification labels and warning
signs for readability; replace if necessary
t
Drive unit: 2.1 Grease seating between drive motor and transmission t
2.2 Check the transmission for noises and leakage t
2.3 Check the transmission oil level t
2.4 Change the gear oil t
Wheels: 3.1 Check for wear and damage t
3.2 Check seating and fixing a) t
Steering: 4.1 Lubricate steering pinion and ring gear at the transmission t
4.2 Check the wheel position indicator for correct functioning
and alignment
t
4.3 Check the distance between guide rollers and rail guide on
the entire length of the rails. The play between the two gui-
de rollers should be 0 to 5 mm (measured across the axle).
Rollers must not jam.
t
Brake
system:
5.1 Check for correct function and adjustment t
5.2 Check the brake linings for wear t
5.3 Check the brake linkage; adjust and grease, if necessary t
5.4 Check the brake lines, connections and brake fluid level t
5.5 Check the brake fluid t
5.6 Change the brake fluid t
1298.GB
F 4
4 Maintenance checklist KMS 100
a) Wheel nuts to be first checked for tightness after approx. 100 operating hours; tighten, if
necessary.
b) Hydraulic connections to be first checked for leakage after approx. 100 operating hours;
tighten, if necessary.
d) First change after 500 operating hours
A
The maintenance intervals refer to normal service conditions.
In case of aggravated conditions, the intervals must be reduced as required.
Maintenance intervals
Standard = t WMMM
13612
Chassis/
superstruc-
ture:
1.1 Check all load bearing elements for damage t
1.2 Check all bolted connections t
1.3 Check Operator platform for correct functioning and dama-
ges
t
1.4 Check marking locations, identification labels and warning
signs for readability; replace if necessary
t
Drive unit: 2.1 Grease seating between drive motor and transmission t
2.2 Check the transmission for noises and leakage t
2.3 Check the transmission oil level t
2.4 Change the gear oil t
Wheels: 3.1 Check for wear and damage t
3.2 Check seating and fixing a) t
Steering: 4.1 Lubricate steering pinion and ring gear at the transmission t
4.2 Check the wheel position indicator for correct functioning
and alignment
t
4.3 Check the distance between guide rollers and rail guide on
the entire length of the rails. The play between the two gui-
de rollers should be 0 to 5 mm (measured across the axle).
Rollers must not jam.
t
Brake
system:
5.1 Check for correct function and adjustment t
5.2 Check the brake linings for wear t
5.3 Check the brake linkage; adjust and grease, if necessary t
5.4 Check the brake lines, connections and brake fluid level t
5.5 Check the brake fluid t
5.6 Change the brake fluid t