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I 3

1298.GB

F Truck maintenance

1 Operational safety and protection of the environment .........................F 1

2 Safety regulations for repair .................................................................F 1

3 Maintenance and service .....................................................................F 3

4 Maintenance checklist KMS 100 ..........................................................F 4

4.1 Operating material ................................................................................F 8

5 Description of servicing operations ......................................................F 9

5.1 Prepare the truck for the performance of servicing and

maintenance operations .......................................................................F 9

5.2 Securing the driver platform .................................................................F 9

5.3 Cleaning the hoisting chains ................................................................F 9

5.4 Inspecting the hoisting chains ..............................................................F 10

5.5 Repairing the chain ..............................................................................F 10

5.6 Changing the transmission oil ..............................................................F 10

5.7 Cleaning the vent filter .........................................................................F 11

5.8 Changing of hydraulic oil filter ..............................................................F 11

5.9 Hydraulic oil ..........................................................................................F 12

5.10 Hydraulic hoses ....................................................................................F 12

5.11 Checking the brake fluid .......................................................................F 12

5.12 Checking the electric fuses ..................................................................F 13

5.13 Recommissioning the truck ..................................................................F 14

6 Taking the floor conveyor out of service ..............................................F 14

6.1 Operations to be performed prior to decommissioning ........................F 14

6.2 Measures to be taken during decommissioning ...................................F 14

6.3 Recommissioning the truck ..................................................................F 15

7 Safety checks to be performed at regular intervals and following

any untoward incidents (D: UVV according to UVB 36) ...................F 15