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KEEWAY
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ATV300
KEEWAY ATV300 User Manual
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3
SUSPENSION
Front
Double
A
-
A
rm
& Adjustabl
e Shocks
Rear
Double
A
-
A
rm
& Adjustab
le Shocks
BR
A
KES
Front
H
yd
raul
ic Disc*2
Rear
H
yd
raul
ic Disc*
2
TIRES
Front
2
5
x8
-
1
2
Rear
2
5
x10
-
12
PRESSURE
【
psi (
kgf/cm
2
)
】
Front
8
(0.
58
)
Rear
9
(0.
65
)
COLORING
Specifications s
ubject to change withou
t notice.
Compressi
on
10.
5
:1
O
utput
Power
14KW/6000rpm
Maximum Tor
que (Nm/
rpm)
22.3 Nm
/ 5500
rpm
Carburetor
V
acuum
film
Ignition
TC
I
Starting
El
ectric
Lubricati
on
15W
-
40
Transmissio
n
Au
tomati
c (C.
V.T. V
-
belt
+
Shafts
)
CH
A
SSI
S
Overall
Length
2170mm
Overall W
idth
1200
mm
Overall
Height
1210mm
Wheel base
1275mm
Ground Cl
earance
260
mm
Dr
y
Wei
ght
330
kg
Fuel Tank Ca
pacit
y
1
3
L
2
4
Table of Contents
Table of Contents
1
Carbon Monoxide
2
Information
2
Gasoline
2
Safety
2
Coloring
3
Serial Number
4
Torque Values
5
Standard
5
Frame
5
Specification
6
Maintenance Data
6
Maintenance
6
Maintenance Schedule
7
Air Cleaner
8
Fuel Tube
8
Throttle Cable Adjustment
8
Throttle Operation
8
Brake System
9
Idle Speed
9
Spark Plug
9
Steering System
10
Wheels and Tires
10
Steering Shaft Holder Bushing
11
Toe-In
11
Engine Remove and Installation
13
Remove the Drive Shafts
13
Engine Installation
14
Lubrication System
15
Mechanism Diagram
15
General Information
16
Low Engine Oil Level
16
Precautions in Operation
16
Troubleshooting
16
Engine Oil Strainer Clean
17
Oil Change
17
Gear Oil
18
Gear Oil Change
18
Fuel System
19
Trouble Diagnosis
21
Poor Engine Start
21
Mixture too Lean
21
Stall after Started
21
Carburetor Remove / Install
22
Air Cut-Off Valve
23
Throttle Valve
24
Float Chamber
25
Checking Fuel Level
26
Installation of Carburetor
26
Adjustment of Idle Speed
27
Fuel Tank
28
Fuel Unit Removal
28
Fuel Unit Installation
28
Cleaning Air Cleaner Element
29
Cylinderhead&Cylindervalve
30
High Compression Pressure
32
Low Compression Pressure
32
Cylinder Head Removal
33
Timing Mark
34
Camshaft
36
Cylinder Head Inspection
36
Remove Valve Stem Seals
36
Rocker Arm
37
Rocker Arm Shaft
37
Valve Spring Free Length
37
Valve Stem
37
Valve Guide
38
Valve Stem Replacement
39
Valve Seat Grinding
40
Valve Seat Inspection
40
Valve Seat Inspection and Service
40
Valve Seat Width
40
Cylinder Head Reassembly
42
Cylinder Head Installation
43
Remove Cylinder Head Cover
45
Valve Clearance Adjustment
45
Cylinder/Piston
46
Engine Overheat
47
Knock or Noise
47
Low or Unstable Compression Pressure
47
Smoking in Exhaust Pipe
47
Cylinder and Piston Removal
48
Remove Piston Rings
49
Piston Ring Installation
51
Piston Installation
52
Cylinder Installation
53
V-Belt Driving System
54
Shudder or Misfire When Driving
55
Maintenance Description
55
Engine Can be Started but
55
Left Crankcase Cover
56
Left Crankcase Cover Removal
56
Left Crankcase Cover Install
56
Drive Belt
57
Drive Face
59
Driven Pulley Installation
61
Clutch Outer/Driven Pulley
62
Driven Pulley Bearing Inspection
63
Driven Pulley Spring
63
Driven Pulley
63
Clutch Lining
63
Clutch Weight Replacement
64
Replacement of Driven Pulley Bearing
65
Alternator/Starting Clutch
67
Acg&Startonewayclutch
67
A.C.G. Set Removal
69
Right Cover Bearing
69
Right Crankcase Cover Removal
69
Flywheel Removal
70
Starting Clutch
71
Starting Clutch Inspection
71
Flywheel Installation
73
One Way Clutch Installation
73
A.C.G. Set Installation
74
Right Crankcase Cover Installation
74
Cooling System
76
General Information
77
Coolant Is Leaking
78
The Engine Temperature Is too High
78
The Engine Temperature Is too Low
78
Trouble Diagnosis for Cooling System
79
System Test
81
Test on the Filler Cap
81
Check Reserve Tank
82
Radiator
82
Steering and Suspension
84
Parts Drawing
84
Hard Steering
85
Front Wheel Wobbling
85
Steers to One Side
85
Hard Suspension
85
Throttle Housing
88
Removal of Kingpin and Tie-Rod
88
Tie-Rod Inspection
88
Installation of Steering Shaft
89
Steering Shaft Holder Inspection
89
Steering Shaft Inspection
89
Steering Shaft Removal
89
Front Wheel and Brake System
90
Suspension System
94
Rear Wheel and Brake System
95
Bad Brake Performance
96
Vibration or Wobble
96
Suspension Adjustment
96
Adjustment of Front and Rear Shock
96
Charging System Failure
97
Electrical System
97
Engine Starts but Runs Poorly
97
Engine Starts but Stops
97
Ignition Coil
98
Ignition Timing
98
Battery Information
98
Battery Removal
98
Headlight
99
Light Bulbs Replacement
99
Electric Starter
99
Battery Installation
99
Front Position Light Removes
101
Taillight
101
Rear Brake Lights Remove
101
Rear Direction Lights Remove
102
Instrument Panel
102
Wiring Diagram
103
Horn Switch
104
Light Switches
104
Turn Signal Switch
104
Electrical Starter Switch
104
Indicator and Warning Lights
105
Fuse
106
Engine Can Not Work
107
Troubleshooting
107
Poor Performance at Low and Idle Speeds
108
Poor Performance at High Speed
108
Loss Power
109
Poor Handling
110
5
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KEEWAY ATV300 Specifications
General
Brand
KEEWAY
Model
ATV300
Category
Offroad Vehicle
Language
English
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