9 SERVICE SCHEDULE 36
9.1 Service schedule
S1N S15A S30A
Read out the fault memory using the KTM diagnostics tool. x
• • •
Check that the electrical equipment is functioning properly. • • •
Check and charge the battery. x
• •
Check the front brake linings. ( p. 68) • •
Check the rear brake linings. ( p. 72) • •
Check the brake discs. ( p. 66) • •
Check the brake lines for damage and leakage. • •
Check the rear brake fluid level. ( p. 70) • •
Check the free travel of the foot brake lever. ( p. 70) • •
Check the frame and swingarm. x
• •
Check the swingarm bearing. x
•
Check the heim joints at the top and bottom of the shock absorber. x
• •
Check the tire condition. ( p. 76) • • •
Check the tire air pressure. ( p. 77) • • •
Check the wheel bearing for play. x
• •
Check the wheel hubs. x
• •
Check the rim run-out. x
• • •
Check the spoke tension. ( p. 77) • • •
Check the chain, rear sprocket, engine sprocket and chain guide. ( p. 60) • •
Check the chain tension. ( p. 59) • • •
Grease all moving parts (e.g., side stand, hand lever, chain, ...) and check for smooth operation. x
• •
Check/correct the fluid level of the hydraulic clutch. ( p. 64) • •
Check the front brake fluid level. ( p. 67) • •
Check the free travel of the hand brake lever. ( p. 66) • •
Check the steering head bearing play. ( p. 50) • • •
Check the valve clearance. x
• •
Check the clutch. x
•
Change the engine oil and oil filter and clean the oil screens. x ( p. 94)
• • •
Check all hoses (e. g., fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect
routing. x
• • •
Check the antifreeze and coolant level. ( p. 87) • • •
Check the cables for damage and routing without sharp bends. x
• •
Check that the cables are undamaged, routed without sharp bends and set correctly. • • •
Clean the air filter and air filter box. x
• •
Change the glass fiber yarn filling of the main silencer. x ( p. 55)
•
Check the screws and nuts for tightness. x
• • •
Check the headlight setting. ( p. 85) • • •
Change the fuel screen. x ( p. 93)
• • •
Check the fuel pressure. x
• •
Adjust the idle speed. x ( p. 91)
• • •
Check that the radiator fan is functioning properly. x
• • •
Final check: Check the vehicle for roadworthiness and take a test ride. • • •
Read out the fault memory using the KTM diagnostics tool after a test ride. x
• • •
Make the service entry in KTM DEALER.NET and in the service record. x
• • •
S1N: Once after 1 operating hour
S15A: Every 15 operating hours
S30A: Every 30 operating hours/after every race
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