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KTM 500 EXC - Installing the Fork Protector; Removing the Lower Triple Clamp

KTM 500 EXC
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11 SERVICE WORK ON THE CHASSIS 48
101327-10
Main work
Remove screws 1 on the left fork leg. Remove the fork protector upwards.
Remove the screws on the right fork leg. Remove the fork protector upwards.
11.10 Installing the fork protector x
101327-10
Main work
Position the fork protection on the left fork leg. Mount and tighten screws 1.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
Position the fork protection on the right fork leg. Mount and tighten the screws.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
Finishing work
Install the fork legs. x ( p. 47)
Install the front wheel. x ( p. 74)
Refit the headlight mask with the headlight. ( p. 83)
Check the headlight setting. ( p. 85)
11.11 Removing the lower triple clamp x
Preparatory work
Remove the headlight mask with the headlight. ( p. 83)
Raise the motorcycle with the lift stand. ( p. 45)
Remove the front wheel. x ( p. 74)
Remove the fork legs. ( p. 46)
Remove the front fender. ( p. 52)
Remove the handlebar cushion.
S00047-10
Main work
Open the cable holder in front of the right radiator and detach the wiring harness.
Remove screws 1 and hang the voltage regulator to one side.
Release screw 2 and remove screw 3. Take off the upper triple clamp with the
handlebar and set it aside.
Info
Protect the motorcycle and its attachments against damage by covering
them.
Do not bend the cables and lines.
101329-10
Remove O-ring 4. Remove protective ring 5.
Take out the lower triple clamp with the steering stem.
Take out the upper steering head bearing.

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