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KTM 500 EXC User Manual

KTM 500 EXC
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10 TUNING THE CHASSIS 42
Info
The spring rate is shown on the outside of the spring.
Smaller weight differences can be compensated by changing the spring
preload.
Finishing work
Install the shock absorber. x ( p. 52)
Remove the motorcycle from the lift stand. ( p. 45)
Check the static sag of the shock absorber. ( p. 40)
Check the riding sag of the shock absorber. ( p. 40)
Adjust the rebound damping of the shock absorber. ( p. 39)
10.11 Checking basic setting of fork
Info
For various reasons, no exact riding sag can be determined for the forks.
401000-01
As with the shock absorber, smaller differences in the rider's weight can be com-
pensated by the spring preload.
However, if the fork is often overloaded (hard end stop on compression), harder
springs must be fit to avoid damage to the fork and frame.
10.12 Adjusting the compression damping of the fork
Info
The hydraulic compression damping determines the fork suspension behavior.
B00295-10
Remove protection caps 1.
Turn adjusting screws 2 clockwise all the way.
Info
Adjusting screws 2 are located at the bottom end of the fork legs.
Make the same adjustment on both fork legs.
Turn back counterclockwise by the number of clicks corresponding to the fork type.
Guideline
Compression damping
Comfort 22 clicks
Standard 20 clicks
Sport 18 clicks
Info
Turn clockwise to increase damping; turn counterclockwise to reduce damp-
ing.
Mount protection covers 1.

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KTM 500 EXC Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Bore x Stroke95 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Rear SuspensionWP XPLOR PDS shock absorber
Ground Clearance355 mm
Seat Height960 mm
ABSNo
Displacement510.9 cm³
Fuel SystemKeihin EFI, throttle body 42 mm
FrameCentral double-cradle type 25CrMo4 steel
Front SuspensionWP Xplor 48, USD fork
Front Brake260 mm disc
Rear Brake220 mm disc
Fuel Tank Capacity8.5 liters

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