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KTM 500 EXC - Clutch Lever and Hydraulic System Service

KTM 500 EXC
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11 SERVICE WORK ON THE CHASSIS 62
11.38 Adjusting the chain guide x
101362-10
Remove the nut of screw 1.
Remove screws 1 and 2. Take off the chain guide.
Condition
Number of teeth: 44 teeth
Insert nut 3 in hole A. Position the chain guide.
Mount and tighten screws 1 and 2.
Guideline
Remaining screws, chassis M6 10 Nm
(7.4 lbf ft)
Mount the nut on screw 1 and tighten.
Guideline
Remaining nuts, chassis M6 10 Nm
(7.4 lbf ft)
Condition
Number of teeth: 45 teeth
Insert nut 3 in hole B. Position the chain guide.
Mount and tighten screws 1 and 2.
Guideline
Remaining screws, chassis M6 10 Nm
(7.4 lbf ft)
Mount the nut on screw 1 and tighten.
Guideline
Remaining nuts, chassis M6 10 Nm
(7.4 lbf ft)
11.39 Checking the frame x
401340-01
Check the frame for cracking and deformation.
» If the frame exhibits cracking or deformation due to a mechanical impact:
Change the frame. x
Info
A frame that has been damaged due to a mechanical impact must
always be changed. Repair of the frame is not authorized by KTM.
11.40 Checking the swingarm x
401341-01
Check the swingarm for damage, cracking, and deformation.
» If the swingarm shows signs of damage, cracking, or deformation:
Change the swingarm. x
Info
A damaged swingarm must always be changed. Repair of the
swingarm is not authorized by KTM.

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