KTM 500 EXC User Manual

17 SERVICE WORK ON THE ENGINE 96
– Install and tighten the oil filler plug with O-ring.
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result
in unconsciousness and/or death.
– When running the engine, always make sure there is sufficient ventila-
tion, and do not start or run the engine in an enclosed space without an
effective exhaust extraction system.
– Start the engine and check that it is oil-tight.
Finishing work
– Check the engine oil level. ( p. 93)
17.4 Adding engine oil
Info
Too little engine oil or poor-quality engine oil results in premature wear to the engine.
S00042-10
– Remove the oil filler plug 1 with the O-ring from the clutch cover.
– Add the same engine oil that was used when the motor was changed.
Engine oil (SAE 10W/50) ( p. 109)
Alternative 1
Engine oil (SAE 10W/60) (00062010035) ( p. 109)
Info
For optimal performance of the engine oil, do not mix different types of
engine oil.
If appropriate, change the engine oil.
– Install and tighten the oil filler plug with O-ring.
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result
in unconsciousness and/or death.
– When running the engine, always make sure there is sufficient ventila-
tion, and do not start or run the engine in an enclosed space without an
effective exhaust extraction system.
– Start the engine and check that it is oil-tight.

KTM 500 EXC Specifications

General

Engine Type	Single cylinder, 4-stroke
Bore x Stroke	95 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Rear Suspension	WP XPLOR PDS shock absorber
Ground Clearance	355 mm
Seat Height	960 mm
ABS	No
Displacement	510.9 cm³
Fuel System	Keihin EFI, throttle body 42 mm
Frame	Central double-cradle type 25CrMo4 steel
Front Suspension	WP Xplor 48, USD fork
Front Brake	260 mm disc
Rear Brake	220 mm disc
Fuel Tank Capacity	8.5 liters