KTM 530 EXC - Page 101

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AUXILIARY SUBSTANCES 99

Oil for foam air filter

Specification

–

KTM recommends Motorex

products.

Supplier

Motorex

– Twin Air Liquid Bio Power

Universal oil spray

Specification

–

KTM recommends Motorex

products.

Supplier

Motorex

– Joker 440 Universal

Main Page

Table of Contents4
Means of Representation6
Important Notes7
- Overview of Labels8
View of Vehicle12
- View of the Vehicle from the Left Front (Example)12
- View of the Vehicle from the Right Rear (Example)13
Location of Serial Numbers14
- Chassis Number14
- Type Label14
- Key Number14
- Engine Number14
- Fork Part Number15
- Shock Absorber Part Number15
Controls16
- Clutch Lever16
- Hand Brake Lever16
- Emergency off Switch16
- Ignition Switch16
- Electric Starter Button16
- Light Switch17
- Highlight Flasher Button17
- Horn Button17
- Flasher Switch17
- Overview of Indicator Lamps17
- Speedometer18
- Speedometer Activation and Test18
- Tripmaster Switch18
- Setting Kilometers or Miles18
- Setting the Clock19
- Adjusting the Speedometer Functions19
- Querying the Lap Time20
- SPEED Display Mode (Speed)20
- SPEED/H Display Mode (Service Hours)20
- SPEED/CLK Display Mode (Time)21
- SPEED/LAP Display Mode (Lap Time)21
- SPEED/ODO Display Mode (Odometer)21
- SPEED/TR1 Display Mode (Trip Master 1)21
- SPEED/TR2 Display Mode (Trip Master 2)22
- SPEED/A1 Display Mode (Average Speed 1)22
- SPEED/A2 Display Mode (Average Speed 2)22
- SPEED/S1 Display Mode (Stop Watch 1)23
- SPEED/S2 Display Mode (Stop Watch 2)23
- Fuel Tap24
- Opening Filler Cap24
- Closing Filler Cap24
- Choke25
- Shift Lever25
- Foot Brake Pedal25
- Kickstarter25
- Side Stand26
- Steering Lock26
- Locking the Steering26
- Unlocking the Steering27
General Tips and Hints on Putting into Operation28
- Advice on First Use28
- Running in the Engine29
Riding Instructions30
- Checks before Putting into Operation30
- Starting30
- Starting up31
- Shifting, Riding31
- Braking31
- Stopping, Parking32
- Refueling32
Service Schedule33
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop33
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)34
- Important Checks and Maintenance Work to be Carried out by the Rider34
Maintenance Work on Chassis and Engine36
- Jacking up the Motorcycle36
- Removing the Motorcycle from the Work Stand36
- Checking the Basic Chassis Setting with the Rider's Weight36
- Compression Damping of Shock Absorber36
- Adjusting High-Speed Compression Damping of the Shock Absorber36
- Adjusting the Low-Speed Compression Damping of the Shock Absorber37
- Adjusting Rebound Damping of the Shock Absorber37
- Measuring Rear Wheel Sag Unloaded38
- Checking Static Sag of the Shock Absorber38
- Checking the Riding Sag of the Shock Absorber39
- Adjusting Spring Preload of the Shock Absorber39
- Adjusting Riding Sag40
- Removing the Shock Absorber40
- Installing the Shock Absorber40
- Checking Basic Setting of Fork41
- Adjusting Compression Damping of Fork41
- Adjusting Rebound Damping of Fork41
- Adjusting Spring Preload of the Fork42
- Bleeding Fork Legs42
- Cleaning Dust Boots of Fork Legs42
- Loosening the Fork Protection43
- Positioning the Fork Protection43
- Checking Play of Steering Head Bearing43
- Adjusting Play of Steering Head Bearing44
- Removing the Fork Legs44
- Installing the Fork Legs45
- Removing the Fork Protector45
- Installing the Fork Protector45
- Removing the Lower Triple Clamp46
- Installing the Lower Triple Clamp46
- Greasing the Steering Head Bearing47
- Dismounting the Front Fender47
- Installing the Front Fender47
- Removing Headlight Mask with Headlight47
- Refitting the Headlight Mask with the Headlight48
- Handlebar Position48
- Adjusting the Handlebar Position48
- Checking Gas Bowden Cable Route49
- Checking Play in the Gas Bowden Cable49
- Adjusting the Gas Bowden Cable Play49
- Checking for Chain Dirt Accumulation50
- Cleaning the Chain50
- Checking the Chain Tension50
- Checking the Chain Tension When Fitting Rear Wheel51
- Checking the Rear Sprocket / Engine Sprocket for Wear51
- Checking Chain Wear51
- Adjusting the Chain Tension52
Adjusting Chain Tension - after Checking53
Adjusting Chain Tension - Fitting Rear Wheel53
Adjusting Chain Guide54
Checking the Brake Discs54
Checking Free Travel of Hand Brake Lever54
Adjusting Free Travel of Handbrake Lever55
Checking the Front Brake Fluid Level55
Adding Front Brake Fluid55
Checking the Front Brake Linings56
Removing Front Brake Linings56
Mounting Front Brake Linings57
Changing the Front Brake Linings57
Checking Free Travel of Foot Brake Lever58
Adjusting Basic Position of Footbrake Lever58
Checking the Rear Brake Fluid Level59
Adding Brake Fluid for the Rear Brake59
Checking the Rear Brake Linings60
Removing Rear Brake Linings60
Installing the Rear Brake Linings60
Changing the Rear Brake Linings61
Removing the Front Wheel62
Installing the Front Wheel62
Removing Rear Wheel63
Installing the Rear Wheel63
Tire Condition Checking64
Checking Tire Air Pressure65
Checking Spoke Tension65
Removing the Battery65
Installing the Battery66
Recharging the Battery66
Removing a Fuse67
Installing the Fuse67
Removing the Seat67
Mounting the Seat68
Dismounting the Fuel Tank68
Installing the Fuel Tank69
Cooling System69
Checking Antifreeze and Coolant Level70
Checking the Coolant Level70
Draining Coolant71
Refilling Coolant71
Glass Fiber Yarn Filling of Main Silencer71
Removing Main Silencer71
Installing the Main Silencer72
Dismounting the Air Filter Box Lid72
Installing the Air Filter Box Lid72
Removing the Air Filter72
Installing the Air Filter73
Cleaning Air Filter73
Adjusting Basic Position of Clutch Lever73
Checking the Fluid Level of Hydraulic Clutch74
Changing the Hydraulic Clutch Fluid74
Carburetor - Idle75
Carburetor - Adjusting Idle75
Emptying the Carburetor Float Chamber76
Checking Engine Oil Level77
Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen77
Draining Engine Oil, Cleaning Engine Oil Screen77
Removing the Oil Filter78
Installing the Oil Filter78
- Filling up with Engine Oil79
- Topping up Engine Oil79
- Checking Gear Oil Level79
- Changing Gear Oil, Cleaning Gear Oil Screen80
- Draining Gear Oil, Cleaning Gear Oil Screen80
- Filling up with Gear Oil80
- Adding Gear Oil81
Troubleshooting82
Cleaning84
- Cleaning Motorcycle84
Storage85
- Putting into Operation after Storage85
Technical Data - Engine86
- Capacity- Engine Oil86
- Capacity - Gear Oil86
- Capacity - Coolant87
Technical Data - Engine Tightening Torques88
Technical Data - Carburetor90
- 450 Exc Usa90
Technical Data - Chassis91
- Lighting Equipment91
- Tires92
- Capacity - Fuel92
Technical Data - Fork93
Technical Data - Shock Absorber94
Technical Data - Chassis Tightening Torques95
Wiring Diagram96
Substances99
Auxiliary Substances100
Standards102
Index103

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KTM 530 EXC - Page 101

Table of Contents

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