MAINTENANCE WORK ON CHASSIS AND ENGINE 47
– Position the handlebar.
Info
Make sure cables and wiring are positioned correctly.
– Position the handlebar clamp. Mount and evenly tighten the four screws .
Guideline
Screw, handlebar clamp M8 20 Nm
(14.8 lbf ft)
Info
Make sure the gap width is even.
9.38Checking gas Bowden cable route
500152-10
– The two gas Bowden cables must run parallel behind the handlebar down to the
frame. They must be routed directly on the frame above the tank bearing to the car-
buretor.
9.39Checking play in the gas Bowden cable
400192-10
– Move the handlebar to the straight-ahead position. Move the throttle grip back and
forth slightly to ascertain the play in the gas Bowden cable.
Play in gas Bowden cable 3… 5 mm (0.12… 0.2 in)
» If the gas Bowden cable play does not meet specifications:
–
Adjust the gas Bowden cable play. x ( p. 47)
Danger
Danger of poisoning Exhaust gases are poisonous and can result in uncon-
sciousness and/or death.
– When running the engine, always make sure there is sufficient ventila-
tion, and do not start or run the engine in a closed space.
– Start the engine and let it run idle. Move the handlebar to and fro over the entire
steering range.
The idle speed must not change.
» If the idle speed changes:
–
Adjust the gas Bowden cable play. x ( p. 47)
9.40Adjusting the gas Bowden cable play x
–
Dismount the fuel tank. x ( p. 66)
– Check gas Bowden cable route. ( p. 47)
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– Move the handlebar to the straight-ahead position.
– Push back bellows .
– Loosen nut . Turn adjusting screw in as far as possible.
– Loosen nut . Turn adjusting screw so that there is play in the gas Bowden
cable at the throttle grip.
Guideline
Play in gas Bowden cable 3… 5 mm (0.12… 0.2 in)
– Tighten nut .
– Press and hold the throttle grip in the closed setting. Turn adjusting screw out
until there is no play in the Bowden cable .
– Tighten nut .
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