MAINTENANCE WORK ON CHASSIS AND ENGINE 54
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– Move the brake fluid reservoir mounted on the handlebar to a horizontal position.
– Remove screws .
– Remove cover with membrane .
– Add brake fluid to level .
Guideline
Measurement of 5 mm (0.2 in)
Brake fluid DOT 4 / DOT 5.1 ( p. 97)
– Position the cover with the membrane. Mount and tighten the screws.
Info
Clean up overflowed or spilt brake fluid immediately with water.
9.56Checking the front brake linings
Warning
Danger of accidents Reduced braking due to worn brake linings.
– Worn brake linings should be replaced immediately in an authorized KTM workshop.
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– Check the brake linings for minimum thickness .
Minimum thickness ≥ 1 mm (≥ 0.04 in)
» If the minimum thickness is less than specified:
–
Change the front brake linings. x ( p. 55)
9.57Removing front brake linings x
Warning
Danger of accidents Improper brake maintenance and repair.
– Always have your brake system maintained and repaired in an authorized KTM workshop.
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– Press the brake caliper by hand on to the brake disc in order to press back the
brake pistons.
Info
Make sure when pushing back the brake pistons that you do not press the
brake caliper against the spokes.
– Remove the locking split pins , withdraw the bolt , and take out the brake
pads.
– Remove cable clip . Remove screws and take off brake caliper.
– Clean brake caliper and brake caliper support.
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