KTM 530 EXC - Front Fender and Headlight Maintenance; Front Fender Installation; Headlight Mask Removal

MAINTENANCE WORK ON CHASSIS AND ENGINE 43
9.26Installing the fork legs x
100021-10
– Position the fork legs.
Info
The topmost sunk nut in the fork leg must be flush to the upper edge of the
upper triple clamp.
Position the bleeder screw  to the front.
500094-11
– Fully tighten screw .
Guideline
Screw, top triple clamp M8 17 Nm
(12.5 lbf ft)
– Fully tighten screw .
Guideline
Screw, bottom triple clamp M8 12 Nm (8.9 lbf ft)
500093-11
– Position brake caliper, mount and tighten screws .
Guideline
Screw, front brake caliper M8 25 Nm
(18.4 lbf ft)
Loctite
®
243™
– Mount cable clip .
– Position the brake line and cable harness. Put the clamp on, mount and tighten
screws .
–
Install the front wheel. x ( p. 60)
9.27Removing the fork protector x
– Remove the fork legs. ( p. 42)
500105-10
– Remove screws  on the left fork leg. Remove the fork protector upwards.
– Remove the screws on the right fork leg. Remove the fork protector upwards.
9.28Installing the fork protector x
500105-10
– Position the fork protection on the left fork leg. Mount and tighten screws .
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
– Position the fork protection on the right fork leg. Mount and tighten the screws.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Install the fork legs. x ( p. 43)