KTM 530 EXC - Gas Bowden Cable Adjustment; Checking Cable Routing and Play; Adjusting Gas Bowden Cable Play

MAINTENANCE WORK ON CHASSIS AND ENGINE 45
500103-10
– Mount and tighten screw .
Guideline
Screw, top steering stem M8 17 Nm
(12.5 lbf ft)
Loctite
®
243™
– Check the cable harness, cable, brake and clutch line for free movement and free
laying.
– Check play of steering head bearing. ( p. 41)
9.31Greasing the steering head bearing x
800010-10
–
Remove the lower triple clamp. x ( p. 44)
–
Install the lower triple clamp. x ( p. 44)
9.32Dismounting the front fender
500092-10
– Remove screws . Remove the front fender.
– Make sure that the distance bushings remain in place.
9.33Installing the front fender
500092-10
– Ensure that the spacing sleeves are mounted in the fender.
– Position the front fender. Mount and tighten screws .
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
Info
Take care with the contact between the holding lugs and the start number
plate or headlight mask.
9.34Removing headlight mask with headlight
800018-10
– Switch off all electrical equipment.
– Remove screw  and take off clamp.
– Loosen the rubber band . Push up the headlight mask and swing it forwards.