MAINTENANCE WORK ON CHASSIS AND ENGINE 78
9.111Changing gear oil, cleaning gear oil screen x
–
Drain the gear oil and clean the gear oil screen. x ( p. 78)
–
Fill up with gear oil. x ( p. 78)
9.112Draining gear oil, cleaning gear oil screen x
Warning
Danger of scalding Engine oil and gear oil get very hot when the motocycle is driven.
– Wear suitable protective clothing and gloves. If you scald yourself, hold the affected area under cold water immediately.
Warning
Environmental hazard Problem materials cause environmental damage.
– Dispose of oil, grease, filters, fuel, cleaning substances, brake fluid, batteries, etc. according to regulations.
Info
Drain the gear oil only when the engine is warm.
– Stand the motorcycle on its side stand on a horizontal surface.
500159-10
– Place a suitable container under the engine.
– Remove the gear oil drain plug .
– Plug - remove the gear oil screen .
– Completely drain the gear oil.
– Thoroughly clean the gear oil drain plug with a magnet.
– Thoroughly clean the drain plug and gear oil screen with a magnet.
– Clean the sealing area on the engine.
– Mount and tighten gear oil drain plug with the seal ring.
Guideline
Gear oil drain plug with magnet M12x1.5 20 Nm
(14.8 lbf ft)
– Mount and tighten the plug of gear oil screen .
Guideline
Plug, gear oil screen M16x1.5 20 Nm
(14.8 lbf ft)
9.113Filling up with gear oil x
Info
Too little gear oil or poor-quality oil results in premature wear to the transmission.
200118-10
– Remove the screw cap and fill up with gear oil.
Gear oil 0.90 l (0.95 qt.) Engine oil (SAE 10W/50) ( p. 97)
– Mount and tighten screw cap .
Danger
Danger of poisoning Exhaust gases are poisonous and can result in uncon-
sciousness and/or death.
– When running the engine, always make sure there is sufficient ventila-
tion, and do not start or run the engine in a closed space.
– Start the engine and check that it is oil-tight.
– Check the gear oil level. ( p. 77)
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