KTM 530 EXC - Page 5

CONTENTS 3
Adjusting chain tension - after checking .......................... 51
Adjusting chain tension - fitting rear wheel ...................... 51
Adjusting chain guide x ............................................... 52
Checking the brake discs................................................ 52
Checking free travel of hand brake lever........................... 52
Adjusting free travel of handbrake lever ........................... 53
Checking the front brake fluid level ................................. 53
Adding front brake fluid x ............................................ 53
Checking the front brake linings...................................... 54
Removing front brake linings x ..................................... 54
Mounting front brake linings x...................................... 55
Changing the front brake linings x................................. 55
Checking free travel of foot brake lever ............................ 56
Adjusting basic position of footbrake lever x................... 56
Checking the rear brake fluid level .................................. 57
Adding brake fluid for the rear brake x .......................... 57
Checking the rear brake linings ....................................... 58
Removing rear brake linings x....................................... 58
Installing the rear brake linings x.................................. 58
Changing the rear brake linings x.................................. 59
Removing the front wheel x.......................................... 60
Installing the front wheel x........................................... 60
Removing rear wheel x................................................. 61
Installing the rear wheel x............................................ 61
Tire condition checking.................................................. 62
Checking tire air pressure............................................... 63
Checking spoke tension.................................................. 63
Removing the battery x................................................ 63
Installing the battery x................................................. 64
Recharging the battery x.............................................. 64
Removing a fuse............................................................ 65
Installing the fuse ......................................................... 65
Removing the seat......................................................... 65
Mounting the seat ......................................................... 66
Dismounting the fuel tank x ......................................... 66
Installing the fuel tank x.............................................. 67
Cooling system .............................................................. 67
Checking antifreeze and coolant level .............................. 68
Checking the coolant level.............................................. 68
Draining coolant x ....................................................... 69
Refilling coolant x ....................................................... 69
Glass fiber yarn filling of main silencer............................ 69
Removing main silencer ................................................. 69
Installing the main silencer ............................................ 70
Dismounting the air filter box lid..................................... 70
Installing the air filter box lid.......................................... 70
Removing the air filter x............................................... 70
Installing the air filter x ............................................... 71
Cleaning air filter x...................................................... 71
Adjusting basic position of clutch lever............................ 71
Checking the fluid level of hydraulic clutch...................... 72
Changing the hydraulic clutch fluid x............................ 72
Carburetor - idle ............................................................ 73
Carburetor - adjusting idle x ......................................... 73
Emptying the carburetor float chamber x....................... 74
Checking engine oil level................................................ 75
Changing engine oil and oil filter, cleaning engine oil
screen x ..................................................................... 75
Draining engine oil, cleaning engine oil screen x ............ 75
Removing the oil filter x............................................... 76
Installing the oil filter x ............................................... 76
Filling up with engine oil x........................................... 77
Topping up engine oil .................................................... 77
Checking gear oil level ................................................... 77
Changing gear oil, cleaning gear oil screen x.................. 78
Draining gear oil, cleaning gear oil screen x ................... 78
Filling up with gear oil x .............................................. 78
Adding gear oil x......................................................... 79
TROUBLESHOOTING......................................................... 80
CLEANING........................................................................ 82
Cleaning motorcycle ...................................................... 82
STORAGE ......................................................................... 83
Storage......................................................................... 83
Putting into operation after storage ................................. 83
TECHNICAL DATA - ENGINE.............................................. 84
Capacity- engine oil ....................................................... 84
Capacity - gear oil.......................................................... 84
Capacity - coolant.......................................................... 85
TECHNICAL DATA - ENGINE TIGHTENING TORQUES.......... 86
TECHNICAL DATA - CARBURETOR..................................... 88
450 EXC USA ............................................................... 88
530 EXC USA ............................................................... 88
TECHNICAL DATA - CHASSIS ............................................ 89
Lighting equipment ....................................................... 89
Tires ............................................................................ 90
Capacity - fuel............................................................... 90
TECHNICAL DATA - FORK.................................................. 91
TECHNICAL DATA - SHOCK ABSORBER ............................. 92
TECHNICAL DATA - CHASSIS TIGHTENING TORQUES ........ 93
WIRING DIAGRAM ............................................................ 94
Wiring diagram.............................................................. 94
SUBSTANCES................................................................... 97
AUXILIARY SUBSTANCES.................................................. 98
STANDARDS................................................................... 100
INDEX ............................................................................ 101