KTM Freeride 350 User Manual

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TECHNICAL DATA - CHASSIS 99

23.2Tires

Front tire Rear tire

2.75 - 21 M/C 45M TT

Dunlop D 803 F

4.00 R 18 M/C 64M TL

Dunlop D 803

Additional information is available in the Service section under:

http://www.ktm.com

23.3Capacity - fuel

Total fuel tank capacity,

approx.

4.8 l (1.27 US gal) Super unleaded (ROZ 95/RON 95/PON 91) ( p. 104)

Fuel reserve, approx. 1.5 l (1.6 qt.)

Table of Contents4
Means of Representation6
Important Information7
View of Vehicle9
- View of Vehicle, Front Left (Example)9
- View of Vehicle, Rear Right (Example)10
Serial Numbers11
- Chassis Number11
- Type Label11
- Key Number11
- Engine Number11
- Fork Part Number11
- Shock Absorber Part Number12
Controls13
- Clutch Lever13
- Hand Brake Lever13
- Throttle Grip13
- Kill Switch13
- Horn Button13
- Light Switch14
- Turn Signal Switch14
- Electric Starter Button14
- Overview of Indicator Lamps14
- Speedometer15
- Speedometer Activation and Test15
- Tripmaster Switch15
- Setting Kilometers or Miles15
- Setting the Clock16
- Adjusting the Speedometer Functions16
- Querying Lap Time17
- Display Mode SPEED (Speed)17
- Display Mode SPEED/H (Operating Hours)17
- Display Mode SPEED/CLK (Clock)18
- Display Mode SPEED/LAP (Lap Time)18
- Display Mode SPEED/ODO (Odometer)18
- Display Mode SPEED/TR1 (Trip Master 1)18
- Display Mode SPEED/TR2 (Trip Master 2)19
- Display Mode SPEED/A1 (Average Speed 1)19
- Display Mode SPEED/A2 (Average Speed 2)19
- Display Mode SPEED/S1 (Stop Watch 1)20
- Display Mode SPEED/S2 (Stop Watch 2)20
- Opening the Filler Cap21
- Closing the Filler Cap21
- Idle Speed Adjusting Screw22
- Shift Lever22
- Foot Brake Lever22
- Side Stand22
- Steering Lock23
- Locking the Steering23
- Unlocking the Steering23
Preparing for Use24
- Advice on First Use24
- Running in the Engine25
Riding Instructions26
- Checks and Maintenance Work When Preparing for Use26
- Starting26
- Starting off27
- Shifting, Riding27
- Applying the Brakes27
- Stopping, Parking28
- Refueling28
Service Schedule30
- Service Work (as Additional Order)31
Tuning the Chassis32
- Checking the Basic Chassis Setting with the Rider's Weight32
- Compression Damping of the Shock Absorber32
- Adjusting the Low-Speed Compression Damping of the Shock Absorber32
- Adjusting the High-Speed Compression Damping of the Shock Absorber33
- Adjusting the Rebound Damping of the Shock Absorber33
- Measuring Rear Wheel Sag Unloaded34
- Checking the Static Sag of the Shock Absorber34
- Checking the Riding Sag of the Shock Absorber35
- Adjusting the Spring Preload of the Shock Absorber35
- Adjusting the Riding Sag36
- Checking the Basic Setting of the Fork36
- Adjusting the Compression Damping of the Fork36
- Adjusting the Rebound Damping of the Fork37
- Handlebar Position37
- Adjusting the Handlebar Position38
Service Work on the Chassis39
- Raising the Motorcycle with the Lift Stand39
- Removing the Motorcycle from the Lift Stand39
- Bleeding the Fork Legs39
- Cleaning the Dust Boots of the Fork Legs39
- Removing the Fork Legs40
- Installing the Fork Legs40
- Removing the Fork Protector41
- Installing the Fork Protector41
- Removing the Lower Triple Clamp42
- Installing the Lower Triple Clamp42
- Checking the Steering Head Bearing Play44
- Adjusting the Play of the Steering Head Bearing44
- Greasing the Steering Head Bearing45
- Removing the Shock Absorber45
- Installing the Shock Absorber45
- Removing the Front Fender46
- Installing the Front Fender46
- Folding the Seat up46
- Locking the Seat47
- Removing the Air Filter Housing47
- Installing the Air Filter Housing47
- Removing the Air Filter47
- Installing the Air Filter48
- Cleaning the Air Filter and Air Filter Housing48
- Removing the Main Silencer49
- Installing the Main Silencer49
- Changing the Glass Fiber Yarn Filling of the Main Silencer49
- Removing the Fuel Tank50
- Installing the Fuel Tank51
- Checking for Chain Dirt Accumulation52
- Cleaning the Chain53
- Checking the Chain Tension53
- Adjusting the Chain Tension54
- Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide54
- Adjusting the Chain Guide56
- Checking the Frame57
- Checking the Swingarm57
- Checking the Throttle Cable Routing57
- Checking the Rubber Grip58
- Additionally Securing the Rubber Grip58
- Adjusting the Basic Position of the Clutch Lever58
- Checking the Fluid Level of the Hydraulic Clutch58
- Correcting the Fluid Level of the Hydraulic Clutch59
- Changing the Hydraulic Clutch Fluid59
- Removing the Engine Guard60
- Installing the Engine Guard60
Brakes61
- Checking the Free Travel of the Hand Brake Lever61
- Adjusting the Free Travel of the Handbrake Lever61
- Checking the Brake Discs61
- Checking the Brake Fluid Level of the Front Brake62
- Adding Front Brake Fluid62
- Checking the Front Brake Linings63
- Changing the Front Brake Linings63
- Checking the Free Travel of Foot Brake Lever65
- Adjusting the Basic Position of the Foot Brake Lever65
- Checking the Rear Brake Fluid Level66
- Adding Rear Brake Fluid66
- Checking the Rear Brake Linings67
- Changing the Rear Brake Linings67
Wheels, Tires70
- Removing the Front Wheel70
- Installing the Front Wheel70
- Removing the Rear Wheel71
- Installing the Rear Wheel71
- Checking the Tire Condition72
- Checking the Tire Air Pressure73
- Checking the Spoke Tension73
Electrical System74
- Removing the Battery74
- Installing the Battery74
- Recharging the Battery75
- Changing the Main Fuse76
- Changing the Fuses of Individual Power Consumers76
- Removing the Headlight Mask with the Headlight78
- Refitting the Headlight Mask with the Headlight78
- Changing the Headlight Bulb79
- Checking the Headlight Setting80
- Adjusting the Headlight Range80
- Changing the Speedometer Battery80
Cooling System82
- Checking the Antifreeze and Coolant Level82
- Checking the Coolant Level83
- Draining the Coolant83
- Refilling Coolant84
Tuning the Engine85
- Checking the Play in the Throttle Cable85
- Adjusting the Play in the Throttle Cable85
- Adjusting the Idle Speed85
- Checking the Basic Position of the Shift Lever86
- Adjusting the Basic Position of the Shift Lever86
Service Work on the Engine87
- Changing the Fuel Screen87
- Checking the Engine Oil Level87
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen88
- Adding Engine Oil89
Cleaning, Care91
- Cleaning the Motorcycle91
- Checks and Maintenance Steps for Winter Operation92
Storage93
- Preparing for Use after Storage93
Troubleshooting94
Blink Code96
Technical Data - Engine97
- Capacity - Engine Oil97
- Capacity - Coolant97
Technical Data - Engine Tightening Torques98
Technical Data - Chassis100
- Lighting Equipment100
- Tires101
- Capacity - Fuel101
Technical Data - Fork102
Technical Data - Shock Absorber103
Technical Data - Chassis Tightening Torques104
Substances105
Auxiliary Substances107
Standards109
Index110

Questions and Answers:

A
alan06Jul 27, 2025
What to do if my KTM Freeride 350 engine turns but does not start?
- J
  Janet BentonJul 27, 2025
  If your KTM Motorcycle engine turns over but won't start, there are several potential causes. It could be due to an operating error, so ensure you are following the correct start procedure. Check that the fuel hose connection is properly joined. Also, inspect fuses 1 and 2, replacing them if blown. Other possible issues include an incorrectly set idle speed (which should be adjusted), a spark plug that is oily or wet (clean, dry, or replace it), or a spark plug electrode gap that is too wide (adjust to 1.0 mm). Finally, a frayed short circuit cable in the wiring harness or a defective kill switch, or a defect in the fuel injection system could be responsible.

KTM Freeride 350 Specifications

General

Engine Type	Single cylinder, 4-stroke
Displacement	349.7 cc
Bore x Stroke	88 mm x 57.5 mm
Cooling	Liquid cooled
Transmission	6-speed
Starter	Electric starter
Dry Weight	99.5 kg
Compression Ratio	12.3:1
Weight (without fuel)	99.5 kg
Frame	Central tube frame made of chrome molybdenum steel
Front Suspension	WP Suspension 43 mm upside-down fork
Rear Suspension	WP PDS shock absorber
Front Brake	260 mm
Rear Brake	210 mm
Fuel Tank Capacity	5.5 liters
Fuel System	Electronic fuel injection (EFI)
ABS	No