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Leetro MPC6575 - User Manual

Leetro MPC6575
53 pages
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MANUFACTURER’S MANUAL
MPC6575
Beta 1.0
Leetro Automation Co., Ltd.
Building 8-B
Dayi Zone of Incubating Hi-Tech
No.1 South 2nd Keyuan Rd
Chengdu 610041
CHINA
www.leetro.com

Table of Contents

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Leetro MPC6575 Specifications

General IconGeneral
ModelMPC6575
Resolution0.001 mm
TypeController
Control MethodDSP Control
Communication InterfaceUSB
Control SystemDSP
Supported File FormatsDST, PLT, BMP, DXF, AI
Humidity5-95% (non-condensing)

Summary

Chapter 1 Preface

Chapter 2 Overview

2.1 MPC6575 Introduction

Introduces the MPC6575 controller for laser engraving and cutting, detailing its capabilities.

2.2 Control System Configuration

Illustrates the MPC6575 close-loop motion control system architecture with a diagram.

Chapter 3 Installation

3.1 Main Board

Details the dimensions and mounting specifications for the MPC6575 main board.

3.2 PAD03

Provides dimensional drawings and mounting information for the PAD03 control panel.

Chapter 4 Hardware Interfaces

4.1 MPC6575;CPU Interface

Describes the CPU board's USB interfaces and the J2 connector for HMI communication, including pin assignments.

4.2 MPC6575;MC Interfaces

Outlines the MC board's terminals for laser power, general I/O, axis control, encoders, and indicators.

4.2.1 Pin Array

Lists the specific pin assignments for the MPC6575/MC interfaces, categorized by function like POWER, INPUT, and OUTPUT.

Chapter 5 PAD03 Operation

5.1 PAD03 Panel

Explains the functions of buttons on the PAD03 control panel, such as Datum, Laser, Stop, Test, Start/Pause, and Menu.

5.2 Connection

Details the RS232 connection wiring between the MPC6575/J2 and the PAD03 control panel.

5.3 Startup Message

Shows the initial startup message on the PAD03, including the version number.

5.4 Main Interface

Describes the PAD03 main interface, including file, speed, power, and time parameters, and editing procedures.

5.5 Supporting Interface

Guides on accessing the supporting interface and performing Z-axis operations like jogging and homing.

5.6 Processing Interface

Details the processing interface, covering start/pause/stop functions and on-the-fly adjustments for speed and power.

5.7 Download from USB Stick

Explains the process of downloading files from a USB stick to the MPC6575 using the PAD03.

Chapter 5.8 Error Alarm Interface

5.8.1 Introduction

States that the PAD03 directly displays error messages encountered during operation.

5.8.2 Stop Caused by Soft Limit

Describes the 'Soft Limit' error, its cause (exceeding worktable range), and the solution.

5.8.3 Stop Caused by Hardware Limit

Details the 'Hardware Limit' error, its causes, and the solution to adjust laser head position.

5.8.4 No Memory Space

Explains the 'No Memory Space' error, its causes (file quantity/size), and solutions.

5.8.5 Mismatched Configuration file and Firmware

Addresses errors from mismatches between configuration files and firmware, providing troubleshooting steps.

5.8.6 Mismatched DLL and Firmware

Discusses errors due to mismatched DLLs and firmware, recommending checks and re-downloads.

5.8.7 Mismatched *.HRD and *.FMW

Explains errors from incompatible firmware and hardware, recommending firmware re-upgrade.

5.8.8 Servo Out-of-Step Alarm

Lists causes for servo out-of-step alarms, including feedback, wiring, and parameter issues.

5.8.9 Speed-Zero Clamp

Covers the 'Speed-Zero Clamp' status and USB drive formatting requirements (FAT16).

Chapter 6 Touch Screen

6.1 Program& Download

Details requirements for touch screen programming and downloading, including cables and software.

6.1.1 Wiring

Provides diagrams and pinouts for creating WeinView/EasyView programming and communication cables for touch screens.

6.1.2 Download Touch Screen Program

Guides users on downloading touch screen programs using EasyBuilder software, including port selection and file opening.

6.2 Connect to Two Touch Screens

Explains wiring for connecting two MT510 touch screens (host/auxiliary) to the MPC05.

6.2.1 MT510 Wiring

Illustrates MT510 connections to PC/PLC and details DB25/DB9 connector pinouts.

6.3 Operation

Covers the operational aspects of the touch screen, including welcome and menu interfaces.

6.3.1 Welcome Interface

Shows the initial welcome screen for the laser system with company information.

6.3.2 Menu Interface

Describes accessing the main menu interface on the touch screen.

6.3.3 Laser Interface

Details the Laser interface for setting laser time and power, explaining parameter ranges and modes.

6.3.4 Jog Interface

Explains the Jog Set interface for setting jog distance and controlling laser movement with direction buttons.

6.3.5 Main Interface

Describes accessing the main interface from the menu or other interfaces.

6.3.6 Work Interface

Details the work interface showing file, speed, power, time, and status, and explaining button functions.

6.3.7 Status Interface

Describes the status interface displaying messages for USB sticks or datum signals, and download progress.

Chapter 7 POP Text Display

7.1 Program & Download

Covers requirements for text display programming and downloading, including cables and software.

7.1.1 Wiring

Provides wiring diagrams and pinouts for text display programming and communication cables.

7.1.2 Download Text Display Program

Guides on using JB_HMI software to edit and download text display program files.

7.1.3 Panel of Text Display

Shows the text display control panel layout and function buttons.

7.1.4 Main Interface

Details the text display main interface, explaining parameters and status.

7.1.5 Jog Set Interface

Explains the Jog Set interface for editing jog distance and saving settings for laser movement.

7.1.6 Laser Set Interface

Details the Laser Set interface for adjusting laser time and power, and explains laser beam generation modes.

7.1.7 Work Interface

Describes the work interface for editing speed/power and displays file, time, and status.

7.1.8 USB Stick Download Interface

Covers the USB stick download interface, showing status messages like 'Remove USB Stick' and 'Download Completed'.

Chapter 8 Develop HMI

8.1 Protocol and System Setting

Specifies Modbus protocol settings (RTU, baud rate, data bits, parity) for HMI development.

8.2 Address

Introduces tables detailing addresses and functionalities of PLC relays for HMI development.

Chapter 9 Download Data

9.1 Upgrade Firmware

Provides step-by-step instructions for upgrading MPC6575 firmware using a USB stick.

9.2 Download Data

Guides on downloading processing and configuration files via USB stick, and notes on initial setup.

Chapter 10 Work Status Indicator Lights

10.1 Indicate Error Code

Explains how LED indicator lights on CPU and MC cards display system status and error codes.

10.1.1 Work Status Indicator Light

Describes the function of LED indicators on the CPU and MC cards for various statuses.

10.1.2 Error Code Description

Details the coding rules for error codes indicated by MC card LEDs.

Chapter 11 FAQ

11.1 USB Stick Indicator Light

Explains the functionality and instructions for using the USB stick indicator light signal to show download status.

11.2 Customize PAD03 Control Panel

Discusses PAD03 panel composition and customization, mentioning panel connection via 9-pin header.

11.2.1 Functionality

Describes PAD03 components and refers to Chapter 5 for panel customization details.

11.2.2 Instruction

Mentions connecting the control panel via a 9-pin header and refers to pin descriptions.

11.3 External Process Completion Indicator Light

Explains the purpose of the process completion indicator light for operational safety.

11.3.1 Functionality

Details the functionality of the process completion indicator light for confirming processing status.

11.3.2 Instruction

Specifies using Pin OUT2 for the process completion indicator light signal.

11.4 Blow-off

Covers the blow-off functionality controlled via I/O interface for clearing heat and ash.

11.4.1 Functionality

Explains the blow-off functionality controlled by I/O interface.

11.4.2 Instruction

Details how Pin OUT1 controls the blow-off device based on commands and voltage.

11.5 Grade Engrave

Mentions setting the grade engraving power table according to laser power supply specifications.

11.6 Soft Limit under Immediate Mode

Explains the soft limit functionality, which auto-detects processing file range after homing.

11.7 Control Two Laser Heads

Describes controlling two laser heads independently by setting power mode and distance.

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