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Motion Control Engineering Motion 3000ES

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Motion Control Engineering, Inc.
11380 White Rock Road
Rancho Cordova, CA 95742
voice 916 463 9200
fax 916 463 9201
www.mceinc.com
User Guide,
Motion 3000ES Escalator Control
Manual # 42-02-E001, Rev B9, May 2017

Table of Contents

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Motion Control Engineering Motion 3000ES Specifications

General IconGeneral
BrandMotion Control Engineering
ModelMotion 3000ES
CategoryControl Unit
LanguageEnglish

Summary

Warning and Disclaimer

Limited Warranty

Details the warranty period, terms, and conditions for MCE products.

Important Precautions and Useful Information

Safety and Other Symbol Meanings

Explains the meaning of danger, caution, and note symbols used in the manual.

Environmental Considerations

Outlines environmental factors like temperature and power fluctuations for safe operation.

About Motion 3000 ES

Installation

Equipment Grounding

Guidelines for proper grounding to ensure system safety and reduce noise.

Check for Shorts to Ground

Procedure to check for shorts to ground before applying power to the system.

AC Voltage Verification and Wiring

Instructions for verifying AC supply and wiring the controller correctly.

Verifying Main Line Power and Wiring the Controller

Steps to verify AC supply and connect power to the controller.

Check Before Applying Power

Checks to perform before powering up the system to avoid damage.

Initial Power Up

Procedure for powering up the controller for the first time.

Controller Parameters

Drive Parameters

Operation Description when Equipped with a Drive

Explains the operation modes of the drive system.

Normal Mode (Single Speed)

Details the operation of the drive in normal, single-speed mode.

Energy Saving Modes

Describes modes that adjust speed based on escalator usage.

CT Emerson

CT Menu Access

Instructions for accessing and navigating the CT drive's menu system.

CT Parameter Entry

Step-by-step guide for entering and modifying drive parameters.

CT Saving Parameters

Procedure for saving the configured drive parameters.

CT Parameter Check

List of parameters to check for verifying system configuration.

KEB F5

Parameter Display

Explanation of how parameters are displayed on the KEB F5 drive.

Parameter Selection

Steps for selecting parameters on the KEB F5 drive.

Parameter Change

Process for changing parameter values on the KEB F5 drive.

User Mode Parameters - Overview

CP. 0 Password - Switching Between CP Mode and Program Mode

Procedure to switch between CP and Program modes using password.

OS. 1 Password - Switching Between Program Mode to CP Mode

Procedure to switch between Program and CP modes using password.

dn. 0 Program Download

dn. 1 Password After Download

Setting the password level after programming is complete.

Field Connections

Checking the Motor

Procedure to check the insulation of existing rotating equipment before installation.

Wiring the Motor to the Controller

Guidelines for connecting motor power wires to the controller.

Brake Resistance; DC Brake Only

Wiring the Brake

Steps for connecting brake wires to the controller terminals.

Safety String

Description of the safety string wiring and its connection to the controller.

Auxiliary Brake Information

Proximity Sensors Rail and Step Speed

Step Sensors

Information about step sensors, their placement, and connection.

Sensor Spacing Timing Diagram

Rail Speed Sensors

Configuration

Device Type

Procedure to set or verify the device type for the controller.

Escalator Connection

IP Setup

Steps for configuring network settings like IP address.

Display Board CAN Termination

Display Board Position Jumper

Details on the jumper setting for display board position.

Initial System Startup

Prestart check

Essential checks to perform before starting the system.

Construction Mode

Procedure for operating the escalator in construction mode.

Initial Startup

Power Up

Steps for powering up the controller and drive.

Inspection Operation

Procedure for running the escalator in inspection mode.

Remote Inspection Control Connection

Brake Pick and Drop

Procedure for checking brake pick and drop functionality.

Escalator Braking Distance Feature

Associated Parameters

Parameters related to the stopping distance feature.

Escalator Learn Operation

Safety String Check

Procedure to test the safety string functionality.

Operating Adjustments

Keypad Refresher

Quick guide to keypad functions for parameter adjustment.

Controller Parameters

Steps to display and change controller parameters.

Displaying Parameters in Real Time

CT Drive Parameters (VVVF Drive Only)

Status

Explanation of the drive's operating status indicators.

Displaying Drive Parameters

Procedure to display and check current drive parameter settings.

Editing Drive Parameters

Running the Motor from the Keypad

Instructions for manually running the motor using the drive keypad.

KEB Drive Parameters (VVVF Drive Only)

Normal Mode (Single Speed)

Operation description for KEB drive in normal, single-speed mode.

Energy Saving Modes

Details on energy-saving modes for KEB drives.

Commissioning Tests

Step Overspeed Error

Procedure to demonstrate and test for step overspeed errors.

Reversal

Procedure to test for escalator reversal faults.

Fault Conditions

Controller Faults

Table of controller fault codes, descriptions, and troubleshooting steps.

CT Drive Faults

Table 20. CT Drive Fault Displays

Detailed table of CT drive faults and their diagnoses.

Brake Module

Motion Brake Module

Diagram and identification of the components of the motion brake module.

Timing

Diagram illustrating the timing of brake current and voltage.

Configuration

Switches and Jumpers

Details on the SW1 switch and its manual bypass function.

SW3 Module ID and Software Features

Settings for Module ID and software features using DIP switch SW3.

Reset Switch

Function of the reset switch on the logic board.

Jumper JP1

Function of jumper JP1 for CAN termination.

ON LED

Explanation of the ON LED and its fault indication patterns.

Module Connectors Per Board

Top Board, TC-FCL

Pin assignments and functions for the TC-FCL top board.

J4, J5

Description of J4 CAN connector and J5 auxiliary connections.

Middle Board, TC-LPS

Information on the TC-LPS middle board for older mBrake revisions.

Bottom Board, TC-FCP

Adjustment

Trim pots and Function (Discrete Control Only)

Settings for potentiometers used in discrete control mode.

Setup for Adjustment

Steps for connecting and preparing for module adjustment.

Discrete Control Adjustment

Procedure for adjusting the brake module using discrete control signals.

CAN Control Adjustment

Escalator Mode

Specific settings and behavior of the module in escalator mode.

Software Level Verification

Procedure to verify the software version of the module.

Typical mBrake Installation

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