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Movacolor MCTC User Manual

Movacolor MCTC
71 pages
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MCTC manual
Software version : 2.11.x
Manual revision : rev.00
Language : ENG
Date : February 2021
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Movacolor MCTC Specifications

General IconGeneral
BrandMovacolor
ModelMCTC
CategoryController
LanguageEnglish

Summary

Introduction and Basic Information

Symbols, Terms, Transport, Receipt, and Disclaimer

Defines symbols, key terminology, and covers shipping, inspection, and liability limitations.

General Information and Safety

Safety Precautions

Outlines essential safety guidelines for operating the equipment.

Certification and Environmental Conditions

Details compliance with regulations and operating environment parameters.

General Operation and System Interface

The Interface: MCTC Touchscreen

Introduces the MCTC touchscreen and physical interface elements.

MC-BC Blind Controller

Describes the MC-BC blind controller and its connections.

Start-up, Login, and System Configuration

Start-up Wizard and Home Screen

Guides through initial setup, language, tare, and presents the main interface.

Help Function and User Levels

Explains context-sensitive help and the three user access levels.

System Configuration: Core Settings

Configures language, production mode, input types, and basic network parameters.

Input Signal Types and Tacho Function

Details relay, potential contact, and tacho signal inputs for synchronization.

Network, Security, and User Settings

Covers IP address, passwords, login rights, and network configuration details.

Date, Time, Groups, and Unit Configuration

Manages system date/time, controller naming, group setup, and unit types.

Purge, I/O Module, and Modbus Settings

Enables purge functionality and configures external communication and Modbus.

MCTC Production Screens and System Performance

Production Screens: Injection Molding

Details the production screen elements for injection molding mode.

Production Screens: Extrusion Mode

Details the production screen elements for extrusion mode.

Production Screens: Batch Mode

Details the production screen elements for batch mode and MCNexus.

System Performance Factors

Discusses variables influencing dosing accuracy, regularity, and unit-specific performance.

MCHybrid System Performance

Details the self-learning algorithm and performance characteristics of the MCHybrid.

Quick Start Configuration and Material Files

Quick Start Configuration Guide

Step-by-step guide for initial setup after a system reset.

Material Files Overview

Explains the use and generation of material files for system optimization.

Recipe Functions and Calculations

Recipe Functionality and Material Types

Defines recipe storage, material functions (Virgin, AddV, Regrind, Add), and calculations.

Calculation Examples

Illustrates recipe calculations with practical examples for different scenarios.

Recipe Editor Screen

Describes the interface and fields within the recipe editor screen.

Creating, Loading, and Deleting Recipes

Outlines methods for creating, loading, modifying, and removing recipes.

Tools Menu and Purge Functionality

Tools Menu Functions (Fill, Prime, Purge, One Shot)

Explains functions for filling hoppers, priming units, purging, and one-shot dosing.

Configuring and Using the Purge Function

Steps to enable, configure, and utilize the purge function in system settings.

Purge Speed and Recipe Management

Setting purging RPM, adjusting motor speed, and storing purge settings in recipes.

Purge Function Usage Scenarios

Step-by-step guides for using purge function type 1 and type 2.

Customer Support and USB Menu Operations

Customer Support: Remote Assistance

Describes the online remote support feature and connection process.

USB Menu: File Management

Managing files (recipes, settings) via USB for backup and transfer.

USB Menu: Logging and Stick Management

Enabling MCSmart logging and procedures for managing USB memory sticks.

Consumption Counters and Reports

Consumption Counter by Order

How to count and reset consumption by production order number.

Consumption Report Generation

Exporting and viewing material usage reports via USB.

Events and Error Handling

General Event Handling and Configuration

How the MCTC generates, displays, acknowledges, and configures events.

Event Lists: Active, Operator, and History

Viewing lists of active, operator-changed, and historical alarm events.

System, Group, Unit, and Component Events

Lists and describes errors specific to systems, groups, units, and components.

System Components and Batch Mode

Main Material Sensor

How to configure and connect a main material sensor for low-level detection.

Batch Mode Component Configuration

Setting up individual components for batch dosing operations.

Batch Settings and Unloading

Configuring batch parameters and automatic unloading.

Batch Mode Production Screen

Overview of the production screen for batch mode operations.

Batch Unloading Connection Examples

Wiring diagrams for manual and MCTC-controlled batch unloading.

MCTwin Software: Closed and Open Loop

Introduction to MCTwin

Overview of MCTwin software for double-station MCBalance configurations.

Closed Loop Operation Principle

Explains the working principle of closed-loop regrind and color dosing.

Closed Loop Configuration and Production

Steps to configure MCTwin and manage production in closed-loop mode.

Open Loop Operation Principle

Explains the working principle of open-loop regrind and color dosing.

Open Loop Production

Production settings and data display for open-loop injection molding.

Multi Component System Operation

MCTC Multi Component Controller

Introduces the MCTC's capability for combining multiple dosing/measuring devices.

Group Structure and Configuration

Explains how to group units for co-extrusion/co-injection control.

MCBC Blind Controllers and CAN Bus

Role of MCBC controllers and communication via CAN bus.

Alarm Output and Unit Addressing

Centralized alarm management and setting unique addresses for controllers.

MCTC Remote Setup

Options for placing the MCTC touchscreen remotely from the main unit.

Multi Component Production Modes

Injection Molding - Gravimetric Mode

Production settings for multi-component injection molding.

Extrusion - Gravimetric Mode (Tacho)

Production settings for multi-component extrusion using tacho input.

Extrusion - Gravimetric Mode (Relay)

Production settings for multi-component extrusion using relay input.

Outputs and MCHybrid Specifics

Outputs for MCBalance, MCPowder, MCHigh Output, MCLiquid

Details alarm, valve, run, and auxiliary outputs for specific unit types.

MCHybrid Outputs

Details mixer valve, alarm, and run outputs specific to the MCHybrid unit.

Trouble Shooting Common Issues

Dosing System Specification and Speed Issues

Troubleshooting incorrect specification, deviation alarms, or slow operation.

Signal Recognition and Hopper Stability Problems

Resolving issues with start signals, unstable hopper weights, and cable connections.

USB Copy Function Malfunctions

Diagnosing and resolving problems with USB memory stick detection and copy functions.

Appendices: Technical Data and Drawings

Appendix A: MCTC Technical Specifications

Comprehensive technical data, specifications, and directives for the MCTC.

Appendix B: MCTC Dimensional Drawing

Provides detailed physical dimensions and mounting information for the MCTC.

Appendix C: Standard Electrical Connections

Wiring diagrams for connecting the MCTC Mainboard to various inputs and outputs.

Appendix D: Declaration of Conformity

Official statement of product compliance with relevant EU directives and standards.