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Water Pump
1012D
NLB 1012D User Manual
244 pages
Manual
Specs
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12
1312D,
1012D,
812D,
612D,
512D,
412D,
3.512D,
312D,
1060D,
860D,
&
760D
Diesel
Engine
Driven,
High
Pressure
Water
Jetting
Units
OPERATION,
MAINTENANCE
&
PARTS
MANUAL
NLB
Cor
.
29830
BECK
ROAD
WIXOM,
Ml
48393-2824
(248)
624-5555
FAX
(248)
624-0538
PARTS
1-800-227-7652
©
Copyright
October,
2005
NLB
Corporation
2
Table of Contents
Master
3
Table of Contents
3
Table of Contents
7
Safety Precautions that Must be Observed by User
12
Safety Aspects of High Pressure Water Cleaning Systems
18
Recommended Practices for the Use of Manually Operated High Pressure Water Jetting Equipment
22
Table of Contents
43
General Description
44
Water Condition
44
Specifications
45
Bill of Materials & Assembly Drawings
49
Table of Contents
53
Machine Control
54
Control Devices
54
Push Buttons
54
Pilot Lights
54
Push Button Pilot Lights
54
Selector Switch
54
Float Switch
54
Control Panel - CUMMINS Diesel Engine
55
Control Panel Layout - CUMMINS Diesel Engine
57
Low Water Level Push Button Station (Optional) - CUMMINS
58
Diesel Engine
58
Push Button Station Layout - CUMMINS Diesel Engine
59
Control Panel - JOHN DEERE Diesel Engine
60
Control Panel Layout - JOHN DEERE Diesel Engine
61
Terminal Strip Pinout - JOHN DEERE Diesel Engine
62
Pre-Operating Procedure
63
Operating Procedures
66
Start-Up & Shut-Down
66
CUMMINS Diesel Engine Start-Up
67
L-55I Oil Plunger Lubricator
70
High Pressure Pump
70
Operation Description
70
Preventive Maintenance Overview/Preventive Maintenance Intervals
71
Preventive Maintenance Intervals
71
Preventive Maintenance Overview
71
Suggested Component Cleaning Schedule
71
Table of Contents
71
IV. Lubrication Instructions
87
Winterizing Procedure
92
Table of Contents
95
Trouble-Shooting Guidelines
96
Trouble-Shooting Procedures
97
Trouble-Shooting Guide
99
Table of Contents
103
Special Tool Identification
104
Repair Overview/High Pressure Water Jetting Unit Repairs
107
Table of Contents
107
Repair Overview
108
Safety
108
General Safety Precautions for Service Personnel
108
Specific Safety Precautions for Service Personnel
109
Suggested Standard Shop Practices
110
Repair Procedures
111
Repair Tips
111
High Pressure Pump
113
Fluid End
113
Plunger Packing and Stuffing Boxes
113
Suction and Discharge Manifolds and Valve Assemblies
124
Fluid Cylinder
131
Power End
134
High Pressure Water Jetting Unit Repairs
113
Section 9 - PARTS
135
Bvl0-650 By-Pass Valve
144
BV20-260 By-Pass Valve
163
NSP 2000 Rupture Disc Valve Assembly
171
NSP 3000 Rupture Disc Valve Assembly
173
V-Belt
179
4071-10 Throttle Contol
182
Seal and Piston Replacement
182
4071-20 Throttle Contol
184
Seal and Piston Replacement
184
Table of Contents
189
Model & Serial Numbers
190
Assembly Drawings Parts Lists
191
High Pressure Pump Fluid End (A-Cylinders)
192
High Pressure Pump Fluid End (B-Cylinders)
195
High Pressure Pump Power End (a & B-Cylinders)
198
BV20-260 By-Pass Valve
207
124-11/2 Water Tank Filter
210
NSP-2000 Rupture Disc Valve Assembly
211
NSP-3000 Rupture Disc Valve Assembly
212
L-55I Oil Plunger Lubricator
213
2180 Float Valve 1-1/2
217
4071-10 Throttle Control
219
4071-20 Throttle Control
221
1012 Gear-Pac Speed Reducer
223
Discharge Piping - 1012DB
225
Water Inlet Bag Filter - PM3350 (Optional)
227
Table of Contents
231
NLB Corp. Customer Service Department
232
Ordering Parts
233
Parts Return Authorization (RA) Process
235
How to Package Parts to be Returned
240
Return Authorization Form
241
Diesel Engine
243
Cummins
243
John Deere
243
Electronic Engine Controller (JOHN DEERE Diesel Engine) CONTROLS INCORPORATED
243
Manufacturers' Literature
243
Power Take-Off
243
Twin Disc
243
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NLB 1012D Specifications
General
Brand
NLB
Model
1012D
Category
Water Pump
Language
English
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