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B 1000
Nord Drivesystems B 1000 User Manual
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B 1000 –
en
Gear units
Operating a
nd Assembly Instructi
ons
2
Table of Contents
Default Chapter
3
Table 1: Version List B 1000
3
Table of Contents
6
1 Safety Information
10
Intended Use
10
Do Not Make any Modifications
10
Performing Inspection and Maintenance Work
10
Personnel Qualification
10
Safety for Particular Activities
11
Check for Transport Damage
11
Safety Information for Installation and Maintenance
11
Hazards
11
Hazards When Lifting
11
Hazards Due to Rotating Parts
11
Hazards Due to High or Low Temperatures
12
Hazards Due to Lubricants and Other Substances
12
Hazards Due to Noise
12
Hazards Due to Pressurised Coolants
12
Explanation of Markings
13
2 Description of Gear Units
14
Type Designations and Gear Unit Types
14
Table 2: Type Designations and Gear Unit Types
15
Type Plate
16
Figure 1: Type Plate (Example) with Explanation of Type Plate Fields
16
3 Assembly Instructions, Storage, Preparation, Installation
17
Transporting the Gear Unit
17
Storage
17
Long-Term Storage
18
Preparing for Installation
19
Figure 2: Activating the Vent Screw
20
Figure 3: Activating the Pressure Vent Screw
20
Figure 4: Removing the Vent Plug and Fitting the Special Pressure Vent
20
Installing the Gear Unit
21
Fitting Hubs on the Gear Shafts
22
Figure 5: Example of a Simple Pulling Device
22
Figure 6: Permissible Application of Force to Drive and Driven Shafts
23
Fitting Push-On Gear Units
24
Figure 7: Applying Lubricant to the Shaft and the Hub
24
Figure 8: Removing the Factory-Fitted Closing Cap
25
Figure 9: Gear Unit Mounted on Shaft with a Shoulder Using the Fastening Element
25
Figure 10: Gear Unit Mounted on Shaft Without a Shoulder Using the Fastening Element
25
Figure 11: Removal Using Dismantling Device
25
Figure 12: Mounting the Rubber Buffer (Option G And/Or VG) on Parallel Shaft Gear Units
26
Figure 13: Attaching the Torque Support on Bevel Gear and Worm Gear Units
26
Fitting Shrink Discs
27
Hollow Shaft with Shrink Disc (Option S)
27
Figure 14: Hollow Shaft with Shrink Disc
27
Hollow Shaft with GRIPMAXX™ (Option M)
29
Figure 15: GRIPMAXX™, Installed
29
Table 3: Permissible Machine Shaft Tolerances
29
Figure 16: GRIPMAXX™, Exploded Diagram
30
Fitting the Covers
31
Figure 17: Fitting the Covers, Option SH, Option H, and Option H66
31
Fitting the Covers
32
Figure 18: Removal and Fitting of the Cover Cap
32
Fitting a Standard Motor
33
Figure 19: Fitting the Coupling Onto the Motor Shaft - Various Types of Coupling
34
Fitting the Cooling Coil to the Cooling System
35
Figure 20: Cooling Cover
35
External Oil-Air Cooler
36
Assembling the Cooling System
36
Oil-Air Cooler Electrical Connection
36
Figure 21: Connecting the Cooling System
36
Installation of an Oil Expansion Tank, Option OA
37
Subsequent Painting
37
Figure 22: Installing the Expansion Tank
37
4 Commissioning
38
Check the Oil Level
38
Activating the Automatic Lubricant Dispenser
38
Figure 23: Fitting the Grease Collection Container
38
Operation with Lubricant Cooling
39
Running-In Time for the Worm Gear Unit
39
Figure 24: Activating the Automatic Lubricant Dispenser with Standard Motor Mounting
39
Figure 25: Adhesive Label
39
Checklist
40
5 Service and Maintenance
41
Service and Maintenance Intervals
41
Service and Maintenance Work
42
Figure 26: Checking the Oil Level with a Dipstick
43
Figure 27: Replacing the Automatic Lubricant Dispenser with Standard Motor Mounting
44
6 Disposal
46
Table 4: Disposal of Materials
46
7 Appendix
47
Versions and Maintenance
47
Figure 28: Oil Level Check with Oil Level Tank
48
Lubricants
62
Table 5: Roller Bearing Greases
62
Table 6: Lubricant Table
64
Lubricant Quantities
65
Table 7: Lubricant Quantities for Helical Gear Units
66
Table 8: Lubricant Quantities for NORDBLOC
67
Table 9: Lubricant Quantities for NORDBLOC Helical Gear Units
68
Table 10: Lubricant Quantities for Standard Helical Gear Units
69
Table 11: Lubricant Quantities for Parallel Shaft Gear Units
70
Table 12: Lubricant Quantities for Bevel Gear Units
71
Table 13: Lubricant Quantities for Helical Worm Gear Units
72
Screw Tightening Torques
73
Table 14: Screw Tightening Torques
73
Troubleshooting
74
Table 15: Overview of Malfunctions
74
Leakage and Leak-Tightness
75
Table 16: Definition of Leaks According to DIN 3761
75
Repair Information
76
Repairs
76
Internet Information
76
Warranty
76
Abbreviations
77
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Manual With Installation Instructions
80 pages
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Nord Drivesystems B 1000 Specifications
General
Brand
Nord Drivesystems
Model
B 1000
Category
Industrial Equipment
Language
English
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