Gear units – Operating and Assembly Instructions
6 B 1000 en-4419
Pos: 14 /A llg em ein/ Ste uer modul e/I n halts verz eic hnis @ 0\mod_1317978518480_388.docx @ 4078 @ @ 1
Table of Contents
=== Ende der Lis te f ür T e xtmar ke I nhal ts verz eic hnis ===
1 Safety information ..................................................................................................................................... 10
1.1 Intended use .................................................................................................................................... 10
1.2 Do not make any modifications. ....................................................................................................... 10
1.3 Performing inspection and maintenance work ................................................................................. 10
1.4 Personnel qualification ..................................................................................................................... 10
1.5 Safety for particular activities ........................................................................................................... 11
1.5.1 Check for transport damage ............................................................................................... 11
1.5.2 Safety information for installation and maintenance ........................................................... 11
1.6 Hazards ............................................................................................................................................ 11
1.6.1 Hazards when lifting ........................................................................................................... 11
1.6.2 Hazards due to rotating parts ............................................................................................. 11
1.6.3 Hazards due to high or low temperatures ........................................................................... 12
1.6.4 Hazards due to lubricants and other substances ................................................................ 12
1.6.5 Hazards due to noise .......................................................................................................... 12
1.6.6 Hazards due to pressurised coolants ................................................................................. 12
1.7 Explanation of markings ................................................................................................................... 13
2 Description of gear units .......................................................................................................................... 14
2.1 Type designations and gear unit types ............................................................................................. 14
2.2 Type plate ........................................................................................................................................ 16
3 Assembly instructions, storage, preparation, installation .................................................................... 17
3.1 Transporting the gear unit ................................................................................................................ 17
3.2 Storage ............................................................................................................................................ 17
3.3 Long-term storage ............................................................................................................................ 18
3.4 Preparing for installation .................................................................................................................. 19
3.5 Installing the gear unit ...................................................................................................................... 21
3.6 Fitting hubs on the gear shafts ......................................................................................................... 22
3.7 Fitting push-on gear units ................................................................................................................. 24
3.8 Fitting shrink discs............................................................................................................................ 27
3.8.1 Hollow shaft with shrink disc (Option S) ............................................................................. 27
3.8.2 Hollow shaft with GRIPMAXX™ (Option M) ....................................................................... 29
3.9 Fitting the covers .............................................................................................................................. 31
3.10 Fitting the covers .............................................................................................................................. 32
3.11 Fitting a standard motor ................................................................................................................... 33
3.12 Fitting the cooling coil to the cooling system .................................................................................... 35
3.13 External oil-air cooler ....................................................................................................................... 36
3.13.1 Assembling the cooling system .......................................................................................... 36
3.13.2 Oil-air cooler electrical connection ...................................................................................... 36
3.14 Installation of an oil expansion tank, Option OA ............................................................................... 37
3.15 Subsequent painting ........................................................................................................................ 37
4 Commissioning ......................................................................................................................................... 38
4.1 Check the oil level ............................................................................................................................ 38
4.2 Activating the automatic lubricant dispenser .................................................................................... 38
4.3 Operation with lubricant cooling ....................................................................................................... 39
4.4 Running-in time for the worm gear unit ............................................................................................ 39
4.5 Checklist .......................................................................................................................................... 40
5 Service and maintenance ......................................................................................................................... 41
5.1 Service and Maintenance Intervals .................................................................................................. 41
5.2 Service and Maintenance Work ....................................................................................................... 42
6 Disposal ..................................................................................................................................................... 46
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