Nordson ProBlue Flex - Common Operator Tasks

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OLED User Interface

Part 1128351_02

E 2020 Nordson Corporation

Common Operator Tasks

The following sections detail the common operator tasks:

S Starting/Shutting down the Melter

S Switching the Master Heater and Pump Control On/Off

S Monitoring the Tank Adhesive Level

S Manually Filling the Tank

S Managing Heated Zones

S Managing System Air Pressure

S About Loading and Saving Recipes

S Viewing the Event Log

Main Page

Table of Contents3
Safety Alert Symbols7
Responsibilities of the Equipment Owner8
Safety Information8
Instructions, Requirements, and Standards8
User Qualifications9
Applicable Industry Safety Practices9
Intended Use of the Equipment9
Instructions and Safety Messages10
Installation Practices10
Operating Practices10
Maintenance and Repair Practices11
Equipment Safety Information11
Equipment Shutdown12
- Relieving System Hydraulic Pressure12
- De-Energizing the System12
- Disabling the Applicators12
General Safety Warnings and Cautions13
Other Safety Precautions16
First Aid16
Safety Labels and Tags17
Basic Operations19
Additional Information19
About the Home Screen20
- Navigation Controls20
Using the Master Controls22
About the System Status and LED Indicators24
About the System Status Colors26
Common Operator Tasks28
Starting the Melter29
- Shutting down the Melter29
Switching the Master Heater and Pump Controls On/Off30
Monitoring the Tank Adhesive Level31
Manually Filling the Melter Tank32
- Manually Initiating the Automatic Fill System33
Managing Heated Zones34
- Enabling/Disabling and Changing Zone Set Point Temperatures34
Managing System Air Pressure37
- Manually Adjusting System Air Pressure37
- Electronically Adjusting System Air Pressure38
Defining Manual and Electronic Pressure Monitor and Adjust Settings39
- Defining Manual Pressure Adjust Alert Settings39
- Defining Electronic Pressure Settings and Monitoring Alert Settings40
  - Electronic Pressure Alert and Monitoring40
  - Electronic Pressure Control Settings41
- Defining Pressure Runup Settings and Monitoring Alert Settings42
About Loading and Saving a Recipe46
- Loading a Recipe48
- Saving/ Saveas a Recipe48
Viewing the Event Log49
System Settings50
Additional Information50
Defining Tank-Only Level Sensing Settings51
- Enabling/Disabling Low Level Alerts and Settings51
- Enabling/Disabling Empty Stop52
- Enabling/Disabling Lid Open Alerts and Settings53
Defining Level and Fill Settings54
- Melt-On-Demand and Tank Systems with Optional Fill Settings54
  - Maximum Fill Time and Target Fill Level Settings54
Defining Temperature Settings55
- Defining Smartmelt Settings55
- Defining Setback Settings56
- Manually Entering/Exiting Setback56
- Defining Automatic System Setback57
- Defining Manual Setback - Auto Exit Time58
- Defining Ready Delay59
  - Bypassing Ready Delay59
- Defining Global Temperature Settings60
- Enabling/Disabling Heaters on Upon Startup60
- Defining the Over/Under Temperature Thresholds61
- Defining Temperature Setback61
Enabling and Disabling Auto Pump62
About Adhesive Tracking System (ATS)63
- Theory of Operation64
ATS Product Setup64
- Calibrating the Flow Meter65
- Defining Product and Trigger Settings66
- Using the Teach Mode68
- Defining Adhesive Flow Monitoring Alarms69
Monitoring and Viewing Adhesive Flow Output70
- Exporting Flow Report71
Exporting Flow Reports71
Troubleshooting Adhesive Flow Monitoring72
- Understanding the ATS PCA Board Leds72
- General and Flow Control Alarms75
About User Management77
- More about User Management77
- Setting up User Management78
About System I/O79
- Assigning Inputs79
- About Remote Recipe Inputs81
- Assigning Remote Recipe Inputs83
- Assigning Outputs84
- Assigning Light Tower Outputs85
Setting up Shift Schedules86
- Viewing and Modifying an Existing Shift Schedules87
About Managing Recipes88
- Importing and Exporting Recipes88
- Setting up Heat Schedule89
- Viewing and Modifying an Existing Heat Schedule90
About System Preferences91
Defining Network Access92
- Setting up Networking92
- Setting up Wifi93
- Accessing the Graphical User Interface94
Defining PLC Access96
- Defining PLC Communications97
- Connecting Profinet, Ethernet/Ip and Modbus TCP98
- Importing and Exporting .PLC File100
Tool Settings101
Additional Information101
Backing up and Restoring the Melter102
Resetting to Factory Defaults103
Setting up Maintenance Reminders104
- Managing the Maintenance System105
- Setting up Component Maintenance Notifications105
- Resetting and Snoozing Maintenance Notifications106
- Viewing Maintenance History107
Managing System Configuration108
- Changing the Melter Software Version109
- Upgrading and Downgrading the Melter Software Version109
- Restoring to a Previous Version110
- Managing Licenses110
- Adding a New License111
- Viewing System and Configuration Information112
- Viewing Original Factory Nameplate Information112
- Viewing Accessory Information113
- Updating the Configuration Code113
Performing Basic Melter Maintenance114
- Draining or Purging the Melter114
  - Preparing to Drain114
- Forcing the Fill System to Activate Automatic Fill System116
- Autotuning Heated Zones117
- Calibrating the Tank Level Sensor118
Troubleshooting119
Additional Information119
Viewing the Event Log120
- Exporting the Event Log121
Heater Sub System Alarms122
- Troubleshooting Heated Zone Alerts and Faults124
Fill System Alarms126
Electronic Pressure Adjust Alarms128

Nordson ProBlue Flex - Common Operator Tasks

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