Nordson ProBlue Flex - User Guide Manual

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ProBlue Flex OEM

User's Guide

Customer Product Manual

Part 1129255_01

Issued 06/20

NORDSON CORPORATION  DULUTH, GEORGIA  USA

www.nordson.com

This document contains important safety information.

Be sure to read and follow all safety information in this

document and any other related documentation.

Main Page

Table of Contents3
Overview7
Applicability of this Manual7
Safety8
Safety Alert Symbols8
Responsibilities of the Equipment Owner9
- Safety Information9
- Instructions, Requirements, and Standards9
- User Qualifications10
Applicable Industry Safety Practices10
- Intended Use of the Equipment10
- Instructions and Safety Messages11
- Installation Practices11
- Operating Practices12
- Maintenance and Repair Practices12
Equipment Safety Information13
- Equipment Shutdown13
- General Safety Warnings and Cautions14
- Other Safety Precautions18
- First Aid18
Safety Labels and Tags18
Where to Find Information19
Theory of Operation20
Creating a Bbconn Cloud Account21
Melter Operation23
About the Control Panel24
- Master Controls24
- System Status LED Indicators25
- System Status LED Colors26
- Melter Front Panel LED Behavior27
Basic Melter Operation28
Starting the Melter28
- Shutting down the Melter28
Switching the Master Heater and Pump Controls On/Off29
Monitoring the Tank Adhesive Level30
Manually Filling the Melter Tank31
- Manually Adjusting the System Air Pressure32
  - To Manually Adjust System Air Pressure32
Setting up the Melter33
Defining Runtime Settings34
- Defining Temperature Runtime Setting34
- Enabling/Disabling and Changing Zone Set Point Temperatures34
Manually Adjusting System Air Pressure35
Defining Electronic/Runup Pressure Runtime Settings36
- Defining Manual Pressure Adjust Alert Settings36
- Defining Electronic Pressure Settings and Monitoring Alert Settings37
- Electronic Pressure Alert and Monitoring37
- Defining Pressure Runup Settings and Monitoring Alert Settings39
Defining System Settings43
Additional Information43
Defining System Temperature Settings44
- Defining Smartmelt Settings44
- Defining Global Temperature Settings45
Defining Setback Settings48
- Manually Entering/Exiting Setback48
- Defining Automatic System Setback49
- Defining Manual Setback - Auto Exit Time50
- Defining Ready Delay51
Defining Level Sensing Settings52
- Enabling/Disabling Low Level Alerts and Settings52
- Enabling/Disabling Empty Stop53
- Enabling/Disabling Lid Open Alerts and Settings54
Defining Fill Settings55
- Melt-On-Demand and Tank Systems with Optional Fill Settings55
  - Maximum Fill Time and Target Fill Level Settings55
Enabling and Disabling Auto Pump56
About Adhesive Tracking System (ATS)57
- Theory of Operation58
ATS Product Setup58
- Enabling Flow Monitoring59
- Calibrating the Flow Meter60
  - Adhesive Settings60
- Defining Product and Trigger Settings61
  - Product Settings61
- Trigger Settings63
- Defining Adhesive Tracking System Alarms64
Troubleshooting Adhesive Tracking System66
- Understanding the ATS PCA Board Leds66
- General and Flow Control Alarms69
About System I/O71
- Assigning Inputs71
- Assigning Remote Recipe Inputs72
- Assigning Outputs74
- Assigning Light Tower Outputs75
Modifying External Zone Names76
Modifying User Management Access Rights77
Defining and Modifying Heat Schedules77
Defining and Modifying Shift Schedules78
Defining Network Access79
- Defining Wifi Access80
- Defining PLC Access82
- Defining PLC Communications83
- Connecting Profinet, Ethernet/Ip and Modbus TCP85
- Defining Web Access87
About System Preferences88
Uploading a .PLC File from Bbconn Cloud File to a Melter89
- Backward Compatibility89
- Editing a .PLC File from Bbconn Cloud90
Tool Settings91
- Additional Information91
Managing Melter Data Files92
- How the Melter Processes Data Files93
Setting up Maintenance Reminders94
Managing the Maintenance System95
- Setting up and Viewing Component Maintenance Status96
- Viewing Component Maintenance History96
- Defining a Custom Maintenance Component Item97
- Changing the Melter Software Version98
- Backing up Melter Settings99
- Restoring Saved Melter Settings100
Restoring a Melter to the Factory Default Settings101
Managing the System Configuration102
- Viewing System and Configuration Information103
- Viewing Installed Accessories104
- Viewing the Configuration Code105
- Managing Licenses106
Managing Recipes107
Performing Basic Melter Maintenance108
- Draining or Purging the Melter109
- Autotuning Heated Zones110
- Calibrating the Tank Level Sensor110
Troubleshooting111
- Additional Information111
Viewing the Event Log112
- About the Event Log Screen112
- Viewing an Event Log on Bbconn Cloud113
Heater Sub System Alarms114
Fill System Alarms116
Electronic Pressure Adjust Alarms118

Nordson ProBlue Flex - User Guide Manual

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