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Orbotech Symbion S36 - User Manual

Orbotech Symbion S36
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Document
Number:
0372030A / FLN-29008-PG
Revision: 0 - draft
File: ~/Programmer guide.doc
Subject: Programmer Guide
Part of: Documentation
System: Symbion S3X
Author: Adam Shaw (ads@orbotech.com)
Date: 05/07/2004
Status: Draft
Notes:
Revisions: 05/07/2004 First draft begun
19/04/2005 First Draft – Version 1
26/04/2005 First Draft – Version 2
08/06/2005 First Draft – Version 3
15/06/2005 First Draft – Version 4
27/06/2005 First Draft – Version 5
30/06/2005 First Draft – Version 6
Author Approval:
R&D Approval:
QA Approval:
Document Approved:

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Orbotech Symbion S36 and is the answer not in the manual?

Summary

Preface

About This Document

Describes the programming of the Symbion™ range of Inspection Systems.

Typography

Explains the typographic conventions used throughout the guide.

Prerequisites

System Overview

Symbion Concept

Introduces the Symbion S36 as a new generation of Automated Optical Inspection (AOI) Systems.

Basic Operation

Starting the System

Provides step-by-step instructions on how to power on and launch the Symbion application.

The Welcome Screen

Explains navigation and primary functions accessible from the main application welcome screen.

Inspecting Production

Shutting Down the System

Setup Screen

Recipe Graphic

Describes the graphic editor for recipes based on the Background Image.

Recipe Editor

Explains the hierarchical representation of the inspection recipe and its properties.

Property Editor

Details the editor for managing component properties, grouped under tabs.

Overview; View Mode

Overview shows the entire recipe; View Mode for live images.

Messages

Displays inspection results and lists found issues.

Inspection Recipe Creation

Overview

Introduces the Wizard for creating new Inspection Recipes.

Starting the Wizard

Provides steps to initiate the Inspection Recipe creation process using the Wizard.

New Recipe

Describes the first step in the Wizard for creating an empty recipe with basic product information.

Board Settings

Defines the physical size of the product to be inspected within the system.

Load Board (Online Only)

Explains how to load an example product to capture a Background Image.

CAD Import

Details importing manufacturing data into the inspection recipe.

CAD Import - Profile Creation

Guides through creating a CAD Import profile to correctly translate manufacturing data.

Board Geometry

Defines component locations and verifies orientation relative to the background image.

Background Image Alignment

Describes correcting the background image to fit component data by selecting anchor points.

Fiducial Setup (Fiducials in CAD)

Explains identifying fiducial components imported from CAD data.

Fiducial Setup (Fiducials not in CAD)

Describes manual identification of fiducial components when not present in CAD data.

Define Packages

Links CAD packages and part numbers to components in the Package Library.

Verify Recipe

The final step in the Wizard to check the recipe for errors and missing steps.

Pre-Inspection Tasks

Covers rectifying errors found during Recipe Verification and final checks.

Component Definition

Details defining components that were not identified during Recipe Verification.

Editing Functions

Common Editor Functions

Covers standard Windows functions like Cut, Copy, Paste, and Delete within the editor.

Component Editing Functions

Details functions for component editing such as insertion, cloning, and terminal formatting.

Inspection Specific Functions

Explains functions applied at component level to fine-tune inspections, with caution for data loss.

Tagset Functions

Covers creating and manipulating Tag Sets for component selections and grouping them into Inspection Sets.

Library and Package Management Functions

Get Latest Package From Library

Replaces a component's package with the latest version from the Package Library.

Update Package in Library

Replaces the Package in the Library with the version present in the Inspection Recipe.

Search Tool

Setup for Position Inspection

Overview

Introduces the Property Editor's tab for Position inspections and their basic setup.

Location

Reports an error if a component is detected as improperly placed based on the Location Model.

Presence

Reports an error if a component is detected as not fitted or incorrectly placed.

Billboard

Reports an error when a component is detected as being placed on its side.

Tombstone

Reports an error when a component is detected as being placed on one end.

Flipped

Reports an error when a component is detected as being placed upside down.

Polarity Mark

Reports an error when a component is detected as being incorrectly oriented.

Pin Presence

Reports an error when the end terminals of a component are not detected.

Location Model

Box in Box 2 D

Uses a user-defined percentage off pad allowance for placement accuracy.

Box in Box 2 D Class 1

Uses off pad allowance according to IPC Class 1.

Box in Box 2 D Class 2

Uses off pad allowance according to IPC Class 2.

Box in Box 2 D Class 3

Uses off pad allowance according to IPC Class 3.

Point in Box 2 D

Uses user-defined X, Y, and Angle tolerances for placement accuracy.

None

Disables location control; component placement accuracy is not checked.

Polarity Mark

Bright Line

A brighter line than the background indicating the polarity of the device.

Chamfer

A sloping edge on the side of the device carrying Pin 1.

Corner Chamfer

A sloping edge on the corner of the device nearest to Pin 1.

Corner Flash

A plated mark on the corner of the device nearest to Pin 1.

Dark Line

A line darker than the background indicating the polarity of the device.

Dimple

A mark in the surface of the device with a rounded profile.

Flat Hole

A mark in the surface of the device with a square profile.

Laser Etched

A line etched on the component indicating the polarity of the device.

Notch

A cut out indicating the polarity of the device.

Setup for Solder Inspection

Solder Volume

Reports an error for insufficient or excess solder volume, tunable via TBA Setup Tool.

Solder Open

Reports an error for open solder joints, tunable via TBA Setup Tool.

Short Circuit

Reports an error when a terminal is shorted with its neighbor, tunable via TBA Setup Tool.

TBA Setup Tool

Setup for Additional Inspections

Condition Inspection

Reports qualitative defects on components; functionality depends on Inspection Type.

OCR

Introduces Optical Character Recognition capabilities and setup.

OCR

Adding OCR

Describes how to add Optical Character Recognition functionality to a component.

Configuration Dialog

Details the dialog for configuring OCR inspection parameters and settings.

OCR Parameters

Training Characters

OCR Training Manager

OCR Tips

Macro Inspector

Adding a Macro

Describes how to add a macro inspector to a component.

Configure a Macro

Macro on Terminals

Trainable Macro

OCV Macro

First Inspection

Inspection Controls

Details the toolbar buttons available for controlling and executing inspections.

Inspection Results

Saving the Recipe

Recipe Certification

Multiboards

Multiboard Types

Defines Multiboards as regular (consistent spacing) or irregular (inconsistent spacing).

Multiboard Structure

Frame

Describes the object inserted into the machine, often the carrier.

Board

Describes the single manufacturing unit that may contain Miniboards.

Miniboard

Describes the single repeating, functional unit contained within the Board.

Multiboard Editing

Content Manager

Tracks changes to a single Miniboard and applies them to all other Miniboards.

Block Skip

Barcode Scanning

Recipe Setup

Barcode Marker

Identifies how a barcode can be used, as read or added to children, must be added to the Frame.

Barcode Component Setup

Maintenance

Overview

Describes calibrations and checks available in the Maintenance Module for Symbion hardware.

Test Card

Standard Grey Area

Used to verify and adjust brightness of cameras and flashes; has a standard verified density.

Cross Target

Used during verification of camera alignment and grid calibration.

Service; Maintenance

Periodic Maintenance

Displays the status of periodic checks and calibrations, highlighting expired items.

Service

Provides access to functions described in the Service Manual, excluding MCT.

Load the Test Card

Target Selection

Camera Alignment Check

Brightness Adjustment Check

Flash Alignment Check

Flash Level Adjustment

Grid Adjustment

Orbotech Symbion S36 Specifications

General IconGeneral
CategoryControl Systems
ModelSymbion S36
ManufacturerOrbotech
Inspection TechnologyOptical Inspection
ApplicationPrinted Circuit Boards (PCB)
Defect DetectionDetects a wide range of defects including shorts, opens, and missing components