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Pacmac 2015 - User Manual

Pacmac 2015
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Pacmac Model 2015
OPERATIONS MANUAL
v1.7
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Summary

OPERATOR WARNINGS

RUN SCREEN OPERATION

CHANGE SETTINGS

DISPLAY STATUS SCREEN

MANUAL SCREEN OPERATION

UTILITY MENU ACCESS

UTILITY MENU PARAMETERS

Access and configure machine parameters.

SOFTWARE UTILITIES

Manage software updates, statistics, and file copying.

MACHINE PARAMETERS

SCREEN SAVE AND HOLD DEGREE

Configure screen saver timeout and product detection sensitivity.

JAMMED JAW SETTING

Define maximum jaw jams before E-stop.

MODE SETTINGS

Configure machine interface modes.

MORE MACHINE PARAMETERS

SERVO AND DUMP SETTINGS

Configure servo attempts and scale dumps.

SCALE READY SETTINGS

Adjust scale ready signal validation and ignore parameters.

DUAL PROGRAM MODE

Set mode for making very large bags.

INPUT PARAMETERS

OUTPUT PARAMETERS

ETHERNET SETTINGS

M3 SOFTWARE UPDATE

MACHINE STATISTICS

TOUCH SCREEN TESTER

DIAGNOSTIC TOOLS

SECURITY AND RESET SETTINGS

CHANGE PASSWORD

Modify the machine's access password.

FACTORY DEFAULT RESET

Reset machine settings to factory defaults.

SERVO PARAMETERS

DISCOVER AND CONFIGURE SERVOS

Initiate communication and configure servo controllers.

SERVO LOG AND STATUS

View logged servo errors and operational status.

SERVO COMM ERRORS

SERVO STATUS DETAILS

FILM SERVO STATUS

Shows I/O status and internal values for film servo.

JAWS SERVO STATUS

Shows I/O status and internal values for jaws servo.

SERVO SETUP

FILM DRIVE SETUP

Configure film drive output and delay settings.

JAW DRIVE SETUP

Configure jaw opening, closing, and motor location.

FILM AND ZIPPER BRAKE ADJUSTMENT

PROGRAM COPY PROCEDURE

USB FILE TRANSFER

SAVE TO USB DRIVE

Save recipes or machine configuration to USB.

LOAD FROM USB DRIVE

Load recipes or machine configuration from USB.

NIP ROLLER ADJUSTMENT

OPERATION TIMING CONSIDERATIONS

JAW OPEN AND FILM DRIVE TIMING

Timing for jaw opening and film drive operations.

SEALER HEATER;COOLER TIMING

Timing for vertical and horizontal sealer heaters/coolers.

ZIPPER AND ULTRASONIC FUNCTIONS

ZIPPER WHEEL OPERATION

Details zipper wheel function and timing.

ULTRASONIC SEALING TIMING

Covers timing for ultrasonic pinch and weld.

GUSSET FORMATION

Process for forming the bag gusset.

WRINKLE TROUBLESHOOTING

VERTICAL SEAL WRINKLES

Diagnoses diagonal wrinkles between seals.

HORIZONTAL FOLDS AND END SEAL WRINKLES

Addresses horizontal folds and end seal wrinkles.

FILM DRIVE TROUBLESHOOTING

CLEAR FILM BAG SIZE ISSUES

Causes and solutions for short bags with clear film.

PRINTED FILM BAG SIZE ISSUES

Causes and solutions for short bags with printed film.

VERTICAL HEADER SEAL TROUBLESHOOTING

WEAK SEALS DUE TO PRESSURE LOSS

Addresses weak seals from pressure loss.

WEAK SEALS DUE TO HEAT LOSS

Addresses weak seals from heat loss.

VERTICAL ZIPPER SEAL TROUBLESHOOTING

ZIPPER SEAL PRESSURE;HEAT LOSS

Addresses zipper seal issues from pressure or heat loss.

HORIZONTAL SEAL TROUBLESHOOTING

HORIZONTAL SEAL PRESSURE;HEAT LOSS

Addresses horizontal seal issues from pressure or heat loss.

ULTRASONIC TROUBLESHOOTING

ULTRASONIC SMASH AND SHAPE ISSUES

Solutions for ultrasonic "no smash" and tear drop shape.

FILM DRIVE ISSUES

NO ENABLE LIGHT DIAGNOSIS

Diagnosing lack of enable light for film drive.

SERVO POSITIONING

MACHINE START UP GUIDE

MACHINE PREPARATION AND AIR SUPPLY

Clean machine and set up main air supply.

TUBE AND BELT INSTALLATION

INSTALL THE DESIRED TUBE

Mount the tube to the top plate of the machine.

ADJUST THE PULL BELTS

Loosen, slide, and compress pull belts for adjustment.

VERTICAL HEATER SETUP

HORIZONTAL HEATER BAR INSTALLATION

GUSSET INSTALLATION AND DEPTH

INSTALL GUSSETS

Slide gusset mounts and lower gusset into place.

SET GUSSET DEPTH

Extend cylinder to set gusset depth to 1.5 inches.

ZIPPER WHEEL AND ULTRASONIC CHECKS

CHECK ZIPPER WHEELS

Verify zipper wheels grip film and release tension.

SET ULTRASONICS GAP

Set the gap between the horn and anvil to .010.

MAIN POWER UP

FILM HANDLING AND NIP ROLLER

LOAD THE FILM

Slide film roll shaft through core and tighten.

CENTER THE FILM

Ensure film rides on the carriage center.

OPEN THE NIP ROLLER

Locate and operate the nip roller lever.

NIP ROLLER, BRAKE, AND FILM TRACKING

CLOSE THE NIP ROLLER

Ensure nip roller is in the closed position.

SET THE BRAKE

Adjust brake tension by lowering the handle.

TRACK THE FILM

Jog film to center it using the manual screen.

PRINTED FILM SETUP

SELECT PRINTED FILM MODE

Ensure the program selected is set to "Printed Film".

CENTER EYE OVER MARK

Position the eye correctly over the film mark.

TEACH THE EYE

Calibrate the eye sensor to the film mark and background.

VERTICAL SEAL AND BAG STRETCHER

MAKE A VERTICAL SEAL

Seal zipper to film using vertical heaters.

THREAD INTO BAG STRETCHER

Guide film and zipper into bag stretcher guide.

FINAL CHECKS AND TEST BAGS

CLOSE DOORS AND RESET

Ensure all doors are closed before resetting the machine.

MAKE 5 BAGS

Produce empty bags for seal and appearance testing.

PM SCHEDULE

DAILY MAINTENANCE TASKS

Daily checks, cleaning, and inspections.

WEEKLY MAINTENANCE TASKS

Weekly checks, lubrication, and roller cleaning.

MONTHLY MAINTENANCE TASKS

Monthly inspections of belts, bearings, and oil levels.

MACHINE INSTALLATION PROCEDURE

MACHINE PLACEMENT GUIDELINES

Ensure proper centering relative to filler and adequate clearance.

VOLTAGE AND AIR REQUIREMENTS

Specify electrical voltage and air pressure/flow needs.

INTERFACE MODES

MASTER MODE OPERATION

Used with overhead scales for adjustable output pulse.

SLAVE MODE OPERATION

Used with incline conveyors, idle until product detection.

SYNCHRO MODE OPERATION

Prevents bag stacking with dual machines.

INTERFACE WIRING

SAFETY PLC

SAFETY PLC WIRING

RESET;E-STOP WIRING

MACHINE WASHDOWN

Pacmac 2015 Specifications

General IconGeneral
BrandPacmac
Model2015
CategoryIndustrial Equipment
LanguageEnglish