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Pentair Pentek Series User Manual

Pentair Pentek Series
110 pages
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Table of Contents

Questions and Answers:

Pentair Pentek Series Specifications

General IconGeneral
BrandPentair
ModelPentek Series
CategoryEngine
LanguageEnglish

Summary

SECTION 1: General Safety Guidelines

Important Safety Instructions

Essential safety guidelines for installation, operation, and maintenance of the product.

SECTION 2: Nomenclature

Motor Nomenclature

Explains the naming convention for Pentek motors, including size, material, and electrical ratings.

Drive Nomenclature

Details the naming conventions for Pentek Variable/High Speed Drives and PID Drives.

SECTION 3: Installation and Setup

General Installation Guidelines

Provides essential instructions for proper pump and motor installation, including cable handling and positioning.

Proper Grounding

Details the critical steps for grounding electrical equipment to prevent shock hazards and protect against surges.

SECTION 4: Electrical Power

Mixing Wire Size with Existing Installation

Guides on calculating appropriate wire sizes when extending or modifying existing cable runs.

Wire Splicing Methods

Describes techniques for safely splicing motor and power supply wires, including tape and heat-shrink methods.

3-Phase Starters

Explains the principles and types of 3-phase motor starters: Line Voltage, Low Voltage, and Separate Voltage Control.

SECTION 5: XE Series 4” Submersible Motors

Motor Inspection and Testing

Lists critical checks for motor condition, compatibility, and insulation resistance before installation.

4” Motor Specifications

Presents electrical parameters for single-phase XE Series 4” motors, including part numbers, voltage, and full load amps.

4” Motor Fuse Sizing

Provides recommended fuse sizes (Standard and Dual Element) and circuit breaker ratings for single-phase XE Series 4” motors.

Motor Overload Protection and Cooling

Explains overload protection for single-phase motors and specifies cooling water flow rates for 4” motors.

SECTION 6: Pentek® 6” Submersible Motors

Motor Inspection and Testing

Outlines inspection and testing procedures for Pentek 6” submersible motors, including safety and application limits.

Motor Specifications

Presents detailed specifications for 6” three-phase Pentek motors, including HP, voltage, resistance, and weight.

Motor Fuse Sizing and Cable Selection

Provides tables for selecting appropriate fuses and copper cable sizes for three-phase 6” motors based on voltage and distance.

Troubleshooting

Provides a table of common pump and motor problems, their possible causes, and recommended corrective actions.

SECTION 7: Hitachi® 6” and Larger Submersible Motors

Motor Inspection and Testing

Lists criteria for motor life and warranty assurance for Hitachi motors, including operating limits and testing procedures.

Motor Specifications

Presents resistance data for Hitachi single-phase and three-phase motors, categorized by motor size and type.

Motor Specifications and Dimensions

Lists materials of construction and dimensional data for Hitachi 6” submersible motors.

SECTION 7: Cable Selection Guide Hitachi® 6”– 8” Submersible Motors

Motor Fuse Sizing and Cable Selection

Provides tables for fuse sizing and copper cable selection for Hitachi three-phase motors based on voltage, length, and temperature rating.

Overload Protection

Explains overload protection requirements for Hitachi submersible motors, including Class 10 protection and overload relay types.

Motor Cooling and Starting Frequency

Specifies minimum cooling water flow rates for Hitachi 6” motors and refers to starting frequency recommendations.

SECTION 8: Pentek Intellidrive™ Variable Frequency Drives

General Safety Instructions

Provides critical safety information for installing, operating, and maintaining the Pentek Intellidrive VFD.

Product Description and Specifications

Outlines the Intellidrive's capabilities, specifications, and typical residential installation layout.

Installation: Circuit Breaker and Wire Sizing

Details circuit breaker sizing, wire gauge requirements, and service entrance considerations for Intellidrive installations.

Initial Startup and Programming Procedures

Guides users through the initial setup and programming of the Intellidrive using the Setup Guide and keypad sequences.

SECTION 9: PPC Series 50/60 Hz Variable Frequency Drives

PPC-Series Drives Overview

Introduces the Pentek Pump Controllers (PPC5 and PPC3) and the Pentek Assistant for programming.

PPC3 Series Specifications

Lists the output amps, phase, voltage, and catalog numbers for PPC3 drives with 208-230V output.

PPC5 Series Specifications

Details the output amps, phase, voltage, and catalog numbers for PPC5 drives with 208-230V and 380-460V output.

Step-by-Step Programming Instructions

Provides a detailed, step-by-step guide for programming the PPC drives using the Pentek Assistant, covering motor settings.

SECTION 10: PPX NEMA Pump Panels

Panel Description

Describes the construction and features of PPX NEMA pump control panels, including disconnect switches and overload protection.

NEMA Full-voltage Combination Starters

Lists available NEMA combination starters, including size, disconnect amperage, max total amps, and part numbers.

Schematic Diagram and Enclosure Dimensions

Shows a typical schematic diagram for PPX NEMA panels and outlines/dimensions for sizes 1 and 2 enclosures.

SECTION 11: Submersible Motor Controls

How it Works and Specifications

Explains the function of submersible motor controls and lists general specifications for their enclosures and ratings.

Wiring Connections and Replacement Parts

Details wiring diagrams and lists replacement parts for 1/2 to 1 HP Capacitor Start/Induction Run and Capacitor Start/Capacitor Run controls.

SECTION 12: Motor Protective Devices - 50/60 Hz

How They Work and Specifications

Explains how Pentek motor protectors safeguard pumps and lists specifications for different models.

Mounting, Installation, and Wiring Connections

Provides guidance on mounting, installing, and wiring motor protectors, including calibration settings.

SECTION 13: Troubleshooting

Pump And Motor Problem Analysis

Presents a table categorizing common pump and motor problems with their possible causes and recommended checks/restorations.

Motor Troubleshooting Flow Charts

Provides a flowchart to diagnose and solve issues when a motor does not start, including checks for voltage, fuses, and pump conditions.

Testing Insulation and Winding Resistance

Details procedures for testing motor insulation and winding resistance using an ohmmeter and comparing results to specifications.

Smart Pump Protector Troubleshooting

Provides a troubleshooting guide for smart pump protectors based on indicator light status and possible causes/corrections.

SECTION 14: Appendix

Installation Checklist

Provides a comprehensive checklist to verify all steps for installing electrical power, motor, and pump/motor assembly.

Choosing A Pump System

Discusses three common electrical configurations for single-phase pumps (Good, Better, Best) and their features/benefits.

Sizing Submersible Pump, Motor, and Tanks

Outlines the steps required for properly sizing a submersible pump, motor, and associated tanks for a water system.

Record of Installation

Provides a form for recording essential installation data for outside power, cables, pump motor, and control panel.

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