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Pepperl+Fuchs 6000 SERIES User Manual

Pepperl+Fuchs 6000 SERIES
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6000 SERIES
PURGE/PRESSURIZATION SYSTEM
INSTALLATION AND OPERATION MANUAL
PROCESS AUTOMATION

Table of Contents

Other manuals for Pepperl+Fuchs 6000 SERIES

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Pepperl+Fuchs 6000 SERIES Specifications

General IconGeneral
Product CategoryInductive Sensors
Series6000
TypeCylindrical
Housing MaterialNickel-plated brass or stainless steel
Protection RatingIP67
Operating Voltage10-30 V DC
Output TypePNP or NPN
Switching Frequency1 kHz
Connection TypeCable or Connector
Temperature Range-25°C to +70°C

Summary

Safety note and symbols used

Symbols used

Explains the meaning of various symbols used in the manual.

General instructions regarding ATEX

The guidelines

Outlines relevant EU directives for explosive atmospheres.

General information for this manual

Specifies prerequisites for safe handling and operation.

Responsibilities of users and installers

Defines obligations for safe operation and maintenance.

General information about pressurized enclosures

Explains the principle of pressurized enclosures for safety.

Certification information

Marking for the 6000 control unit, 6000--S2-UN-WH-_ and 6000--S2--XD-

Details ATEX and UL markings for control units.

Marking for the 6000 control unit, 6000--S2-_-CK-_

Details ATEX and UL markings for specific control units.

Marking for the 6000 user interface controller, 6000-UIC-01

Details ATEX and UL markings for the user interface.

Marking for the 6000-ISB-_ DIN mounted termination board,

Details ATEX and UL markings for the ISB termination board.

Marking for the 6000-TEMP-01

Details ATEX and UL markings for the temperature sensor.

Marking for the 6000-TSEN-01

Details ATEX and UL markings for the TSEN sensor.

Marking for the 6000 vent, EPV-6000-

Details ATEX and UL markings for the vent.

Warning Labels

Conditions of Safe Use

EPV-6000 Vent

Purpose

Description

6000 Control Unit

6000 Control Unit

Manifold

Details the pneumatic manifold and its parts.

Vent

Information about the EPV-6000 vent.

Temperature monitoring/control accessories

Describes temperature sensors and hubs.

Electrical & pneumatic diagrams

General wiring notes

Provides crucial guidelines for electrical wiring.

I.S. wiring notes

Details specific wiring instructions for intrinsically safe circuits.

Electrical installation - power and I.S. wiring

Pneumatic requirements

Protective gas supply

Specifies requirements for the protective gas supply.

Pneumatic connections

Details pneumatic connections and fittings.

Pressurization adjustment

Explains how to adjust system pressure.

Mounting Instructions

Manifold assembly – left-hand or right-hand mount

Guides on manifold assembly and mounting.

EPV-6000 vent

Vent mounted on the outside of the enclosure

Instructions for mounting the vent externally.

Vent mounted on the inside of the enclosure

Instructions for mounting the vent internally.

6000 Control unit with housing "WH"

Tightening unit cover plate

Left-hand mounting template

Right-hand mounting template

6000 Series component kit

Identification of components

Lists and identifies key components of the kit.

EPV-6000 vent: required for 6000 control unit / component kit

Specifies the EPV-6000 vent requirement for the kit.

6000 series component kit accessories

Electrical diagrams

General wiring notes for component kit design

Wiring guidelines for component kit installations.

I.S. wiring notes

Specific wiring instructions for intrinsically safe circuits in the kit.

Electrical installation - power and I.S. wiring

Component kit installation

User interface

Instructions for mounting the user interface panel.

User interface mounting template (panel mount)

User interface mounting template (external mount)

EPCU mounting template

Solenoid mounting template

Sequence of events

Turning on power to the enclosure

Flowchart illustrating power-on sequence.

Sequence of events

Turning off power to the enclosure

Flowchart illustrating power-off sequence.

Operation of the 6000 series and component kit

Operation

Describes the system's components and overall operation.

Electronic power control unit – EPCU

Details the function and availability of the EPCU.

User interface controller – UIC

Explains the UIC's programming and operational features.

Pneumatic manifold with I.S. solenoid

Requirements for purging/pressurization

Purge timing

Purging modes

Pressure as Input

I.S. Inputs 1 -4

Outputs

Temperature Inputs

EPV-6000 I.S. relief vent

LEDs for the vent

Set-up procedures of 6000 series system

Gas hazardous location

Dust hazardous location

Dust and gas hazardous location

Start-up label located on 6000 series control unit

The user interface

Programming menu

Purge settings

Units

Configuration for system units (English/Metric).

Inputs

Outputs

Password

Language

Bypass control

Restore defaults

Stats

Statistics

Alarm

Fault

Clear statistics

Clear fault

Operation screen

System dimensions

6000 series control unit

Provides physical dimensions of the control unit.

EPV-6000 vent

6000 series component kit

EPCU with Ex enclosure

Provides dimensions for the EPCU with enclosure.

6000-ISB-01, I.S. termination board, DIN mount

Provides dimensions for the ISB termination board.

UIC for the component kit

6000-TEMP-01, temperature hub

6000-TSEN-01, temperature sensor

6000 manifold

General specifications

Parts List

Model number designators

Control unit

Explains how to interpret control unit model numbers.

Vent

Explains how to interpret vent model numbers.

Accessories

Maintenance and repair

Alarm and fault conditions

Dismantling and decommissioning

Establishing connection sizes, lengths & bends

Typical single protected enclosure connections with vent

Diagrams and specs for single enclosure connections.

Typical multiple protected enclosure connections

Diagrams and specs for multiple enclosure connections.

Helpful hints

Provides tips for proper tubing and piping installation.

Programming worksheet

INPUT SETTINGS

INPUT 1

Configuration options for Input 1.

INPUT 2

Configuration options for Input 2.

INPUT SETTINGS

INPUT 3

Configuration options for Input 3.

INPUT 4

Configuration options for Input 4.

PRESS AS INPUT

TEMP INPUT

TEMP INPUT 1

Configuration options for Temp Input 1.

TEMP INPUT 2

OUTPUT SETTINGS

OUTPUT 1 FUNCTION

Configuration options for Output 1.

OUTPUT SETTINGS

OUTPUT 2 FUNCTION

Configuration options for Output 2.

PASSWORDS

Configuration options for passwords.

LANGUAGE

Configuration options for system language.

BYPASS CONTROL

Configuration options for bypass control.

FACTORY RESTORE

Option to restore factory defaults.

ARROW KEY SEQUENCE - 4 TO 8 STROKES EACH