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Piper Lance II User Manual
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LANCE
II
SERVICE
MANUAL
b.
With
each
bellcrank
set
at
neutral,
the
ailerons
may
be
checked
and
adjusted
for
neutral
as
follows:
1.
Ascertain
that
the
bellcrank
rigging
tool
fits
snug
between
the
bellcrank
and
the
rib.
2.
Place
an
aileron
rigging
tool
as
shown
in
Figure
5-4
against
the
underside
of
the
wing
and
aileron
as
close
as
possible
to
the
inboard
end
of
the
aileron
without
contacting
any
rivets.
The
tool
must
be
positioned
parallel
with
the
wing
ribs
with
the
aft
end
of
the
tool
even
with
the
trailing
edge
of
the
aileron.
(This
tool
may
be
fabricated
from
dimensions
given
in
Figure
5-19.)
3.
With
the
aileron
control
rod
connected
between
the
bellcrank
and
aileron,
check
that
the
surface
of
the
wing
contacts
the
tool
at
its
forward
surface
and
at
the
spacer,
and
the
trailing
edge
of
the
flap
contacts
the
aft
end
of
the
tool.
The
aileron
may
be
allowed
to
droop
approximately
1/8"
inch
at
the
inboard
trailing
edge.
The
aileron
is
neutral
at
this
position.
4.
Should
the
three
points
not
contact,
loosen
the
jam
nut
at
the
aft
end
of
the
control
rod
and
rotate
the
rod
until
the
three
points
contact.
Apply
a
slight
up
pressure
against
the
trailing
edge
of
the
aileron
while
making
this
adjustment.
After
adjustment
retighten
the
jam
nut.
c.
Adjust
primary
and
balance
cable
tension
as
given
in
Table
V-I,
by
the
following
procedure:
1.
Remove
the
floor
panel
that
is
located
directly
aft
of
the
main
spar
by
removing
the
center
seats,
seat
belt
attachments
and
the
screws
securing
the
panel.
2.
Loosen
the
connecting
bolts
of
the
idler
cross-over
sprockets
at
the
control
tee
bar
to
allow
the
chain
to
fit
snug
around
the
control
wheel
sprockets
and
over
the
idler
sprockets.
3.
Ascertain
that
both
bellcranks
are
at
neutral
position.
4.
Adjust
the
turnbuckles,
located
in
the
floor
opening
aft
of
the
main
spar,
of
the
primary
and
balance
cables
to
proper
cable
tension
and
maintain
neutral-center
position
of
the
control
wheels.
Primary
cable
tension
will
be
slightly
less
than
balance
cable
tension,
but
should
be
within
the
tension
specified.
Adjust
the
cables
so
that
when
the
specified
tension
is
reached,
the
inboard
ends
of
the
ailerons
are
visually
aligned
with
the
outboard
ends
of
the
flaps.
Maintain
a
light
"up"
pressure
on
the
middle
of
the
underside
of
the
aileron
when
making
this
observation,
to
take
the
slack
out
of
the
hinge
and
linkage.
To
obtain
neutral
position
of
both
control
wheels,
it
may
also
be
necessary
to
adjust
the
roller
chain
turnbuckle
located
between
the
control
wheel
sprockets.
During
adjustment
obtain
a
little
more
tension
on
the
primary
control
cables
to
hold
the
bellcranks
in
neutral
against
the
rigging
tools,
finishing
with
even
tension
on
all
cables.
5.
Tighten
the
bolts
to
secure
the
idler
cross-over
sprockets.
6.
Remove
the
aileron
bellcrank
rigging
tool
from
each
wing.
d.
Check
the
ailerons
for
correct
travel
from
neutral
per
dimensions
given
in
Table
V-I,
by
the
following
procedure:
1.
Center
the
bubble
of
a
protractor
over
the
surface
of
an
aileron
at
neutral
position
and
note
the
reading.
2.
Move
the
aileron
full
up
and
down,
and
check
the
degree
of
travel
for
each
direction.
When
measuring
the
full
down
position,
apply
a
light
"up"
pressure
to
the
center
of
the
aft
edge
of
the
aileron.
When
measuring
the
full
up
position,
apply
a
light
"down"
pressure
to
the
center
of
the
aft
edge
of
the
aileron.
This
pressure
should
be
just
sufficient
enough
to
remove
the
slack
between
the
bellcrank
and
the
aileron.
The
degree
of
travel
on
the
protractor
is
determined
by
taking
the
difference
between
the
protractor
reading
at
neutral
and
up,
and
neutral
and
down.
The
bubble
must
be
centered
at
each
reading.
Revised:
10/3/80
SURFACE
CONTROLS
1F24
143
145
Table of Contents
Table of Contents
3
Schematic Diagram of RSA Fuel Injection System
7
Electrical Symbols
11
Landing Gear
13
Scope of Manual
13
Brake System
14
Flight Controls
14
Fuel System
14
Instrument and Autopilot System
14
Section II Handling and Servicing
15
Handling and Servicing
15
Dimensions
17
Serial Number Plate
17
Ia17
17
Station Reference Lines
17
Tools and Test Equipment
25
Torque Requirements
25
Installation of Flexible Hose Assemblies
31
Ground Handling
45
General
45
Leveling
46
Mooring
47
Parking
48
Taxiing
49
External Power Receptacle
49
Fuel System
50
1C2
50
Filling Fuel Tanks
50
Draining Fuel System
51
Servicing
50
General
50
Brake System
51
Servicing Brake System
51
Filling Brake Cylinder Reservoir
51
Draining Brake System
51
Hydraulic System
54
Servicing Hydraulic System
54
1C6
54
Servicing Hydraulic Pump Reservoir
54
Landing Gear System
54
Servicing Landing Gear
54
Inspection
77
Sectionv Surfacecontrols
131
Wing
131
Surface Controls
132
Description
132
Introduction
132
Control Column Assembly
138
Removal of Control Column Assembly
138
Aileron Controls
139
Removal of Aileron Control Cables
139
Installation of Aileron Control Cables
140
Removal of Aileron Bellcrank Assembly
142
Installation of Aileron Bellcrank Assembly
143
Rigging and Adjustment of Aileron Controls
143
Stabilator Controls
147
Removal of Stabilator Control Cables
147
Installation of Stabilator Control Cables
148
Rigging and Adjustment of Stabilator Controls
149
Stabilator Trim Controls
153
Removal of Stabilator Trim Assembly (Forward)
153
Installation of Stabilator Trim Assembly
154
Removal of Stabilator Trim Controls (Aft)
155
Installation of Stabilator Trim Controls (Aft)
155
Rigging and Adjustment of Stabilator Trim
155
Rudder and Steering Pedal Assembly
156
Installation of Rudder and Steering Pedal Assembly
157
Rudder Controls
159
Removal of Rudder Control Cables
159
Installation of Rudder Control Cables
160
Rigging and Adjustment of Rudder Controls
162
Rudder Trim Controls
162
Removal of Rudder Trim Controls
162
Sectionvi Hydraulic System
181
Description
181
Hydraulic System
181
Assembly of Hydraulic Pump
192
Installation of Hydraulic Pump
193
Gear Back-Up Extender Actuator Assembly
193
Removal of Gear Back-Up Extender Actuator Assembly
193
Installation of Gear Back-Up Extender Actuator Assembly
194
Check and Adjustment of Gear Back-Up Extender Actuator
196
Nose Gear Actuating Cylinder
199
Removal of Nose Gear Actuating Cylinder
199
Disassembly of Nose Gear Actuating Cylinder
200
Cleaning, Inspection and Repair of Nose Gear Actuating Cylinder
201
Assembly of Nose Gear Actuating Cylinder
201
Installation of Nose Gear Actuating Cylinder
201
Main Gear Actuating Cylinder
201
Removal of Main Gear Actuating Cylinder
201
Disassembly of Main Gear Actuating Cylinder
203
Cleaning, Inspection and Repair of Main Gear Actuating Cylinder 1111
203
Assembly of Main Gear Actuating Cylinder
203
Installation of Main Gear Actuating Cylinder
204
Hydraulic Lines
204
Sectionvii Landing Gear and Brake System
219
Description
221
Introduction
221
Landing Gear System
225
Nose Landing Gear System
225
Disassembly of Nose Gear Oleo
225
Cleaning, Inspection and Repair of Nose Gear Oleo
226
Assembly of Nose Gear Oleo
226
Removal of Nose Landing Gear
228
Cleaning, Inspection and Repair of Nose Landing Gear
230
Installation of Nose Landing Gear
230
Adjustment of Nose Landing Gear
236
Alignment of Nose Landing Gear
237
Removal of Nose Gear Door Assembly
238
Cleaning, Inspection and Repair of Nose Gear Door Assembly
239
Installation of Nose Gear Door Assembly
240
Adjustment of Nose Gear Doors
240
Main Landing Gear System
240
Disassembly of Main Gear Oleo
240
Cleaning, Inspection and Repair of Main Gear Oleo
245
Assembly of Main Gearoleo
245
Removal of Main Landing Gear
249
Cleaning, Inspection and Repair of Main Landing Gear
250
Installation of Main Landing Gear
251
Adjustment of Main Landing Gear
252
Alignment of Main Landing Gear
253
Cleaning, Inspection and Repair of Main Gear Door Assembly
256
Installation of Main Gear Door Assembly
256
Troubleshooting
225
Landing Gear Limit Switches
256
Adjustment of Nose Gear up Limit Switch
257
Adjustment of Main Gear down Limit Switch
258
Adjustment of Landing Gear Safety Switch (Squat Switch)
259
Adjustment of Gear Back-Up Extender Actuator Switch
259
Wheel Brake Assembly
269
Brake Master Cylinder (Hand/Parking Brake)
272
Brake Cylinder (10-27) (Toe Brake)
275
Brake Cylinder (1700) (Toe Brake)
275
Brake Cylinder (10-30) (Toe Brake)
278
Fuel System
291
2D12
291
Painted Tooth Centered in Timing Window
292
Timing Mark on Rotor Aligned with Pointer
292
Timing Light Connected to Magneto and Breakers
292
Checking Flyweight to Stop Pin Clearance
292
Checking Impulse Coupling for Magnetization
292
Orientation of Springs in Coupling Body
292
Checking Harness Lead Continuity
292
Checking Harness Lead Insulation Resistance
292
Removing Spring from Lead Assembly
292
Electrical System Troubleshooting
295
Temperature Pressure Chart
295
Aluminum Tubing Torque
295
Compressor Oil Charge
295
Oxygen System Component Limits
295
Propeller Installation
299
Propeller Blade Minor Repair
300
Propeller Governor
303
Engine Installation
306
Adjustment of Engine Controls
308
Fuel Injector
311
Fuel-Air Bleed Nozzle
313
Height of Spring in Distributor Block Tower
314
Contact Points
315
Engine Timing Marks
315
Timing Light Connected to Magneto
317
Timing Marks on Magneto Rotor
318
Cam End View of Magneto
322
Removing Impulse Coupling
323
Stop Pin Installation Dimension
324
Checking Flyweight Axial Wear with Drill Shank
325
Checking Flyweight Radial Wear with Gauge
325
Points of Coupling Body Wear
326
Acceptable and Deformed Coupling Springs
326
Lifting Inner End of Spring
328
Modified Pliers
330
Assembly Tool
331
Using Assembly Tool
331
Ferrule Positioned under Braid
331
Hydraulic System
291
Landing Gear and Brake System
291
1J3
291
Aerofiche Card no
291
Power Plant (Pa-32Rt-300) 2A8 Viiia
291
Power Plant (Pa-32Rt-300T) 2C8
291
Structure
291
Vsurface Controls
291
General/Engine
386
Engine
386
General
386
Airspeed Indicator
403
Troubleshooting
404
Troubleshooting
406
Manifold Pressure Gauge
407
Troubleshooting
407
Tachometer Indicator
407
Troubleshooting
408
Troubleshooting
409
Fuel Pressure Gauge (PA-32RT-300)
409
Troubleshooting
410
Turn and Bank Indicator
411
Troubleshooting
411
Electrical Instruments
412
Fuel Quantity Indicator
412
Troubleshooting
412
Oil Temperature Indicator
413
Electrical System
419
General
420
Index - Electrical System Schematics
422
Ammeter
443
General
455
Electrical System Component Loads
469
Electrical Symbols
487
Electrical Wire Coding
488
Electronics
501
Heating and Ventilating
512
Accessories and Utilities
520
4
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Piper Lance II Specifications
General
Manufacturer
Piper Aircraft
Max Takeoff Weight
3, 600 lb (1, 633 kg)
Crew
1
Horsepower
300 hp
Seats
6
Length
27 ft 7 in (8.41 m)
Capacity
5 passengers
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