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Pitco E7 User Manual

Pitco E7
49 pages
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Installation,
Operation,
and
Maintenance
Manual
For
Electric
Fryers
With
Options
Including
Built-In
and
UFM
(Spacefighter)
Filter
Systems
Covering
Models
El,
E7B,
E14,
E14B,
E14X,
E18,
&
E18B

Table of Contents

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Pitco E7 Specifications

General IconGeneral
BrandPitco
ModelE7
CategoryFryer
LanguageEnglish

Summary

Notices and Safety Information

Understanding Safety Notices

Explains the meaning of NOTICE, CAUTION, and WARNING to ensure user comprehension.

Flammable Vapor Warning

Crucial safety directive prohibiting storage or use of gasoline or flammable liquids near the appliance.

General Safety Precautions

Electrical Safety Compliance

Ensures fryer is electrically grounded according to codes and power is disconnected before installation.

Heating Element Protection

Mandates heating elements must be covered with liquid before activation to prevent damage.

Shortening Handling and Fire Prevention

Warns against melting shortening on elements and mixing water with hot shortening to prevent fires.

Hot Shortening and Filtering Safety

Advises extreme care when filtering hot shortening and allowing filter assembly to cool.

Service and Cleaning Power Disconnection

All power supplies must be disconnected prior to any servicing or cleaning activities.

High Voltage Hazard Awareness

Entrance Box Electrical Safety

Emphasizes extreme caution when accessing the entrance box due to high voltage presence.

Chapter 1: General Information and Installation

Identifying Your Fryer Model

Guide to locating the model number on the identification plate to determine the specific fryer model.

New Fryer Inspection and Setup

Checking Received Parts and Accessories

Instructions to verify all fryer components against the packing list and inspect for shipping damage.

Safe Handling During Unpacking

Precautions to prevent equipment damage when moving or unpacking the fryer.

Assembly and Leveling Procedures

Leg and Caster Installation

Step-by-step guide for attaching and adjusting fryer legs or casters for proper leveling.

Multi-Fryer Unit Assembly

Instructions for assembling multi-fryer units that may arrive as separate components.

Installation Requirements

Required Installation Clearances

Specifies necessary clearances around the fryer for safe operation and preventing contact with combustibles.

CO2 Fire System Integration

Details the electrical connection of the CO2 fire system to the building's fire protection system.

Electrical Connection Guidelines

Electrical Service and Grounding Standards

Adheres to local codes, NEC, or CSA standards for electrical service and grounding.

Voltage and Phase Configuration

Verifies fryer's internal wiring matches ordered voltage/phase requirements against data plate.

Power Requirements for Optional Features

Highlights additional 120 VAC, 15A service needed for UFM, filter, basket lift, or dual power options.

Ventilation and Fire Safety Systems

Ventilation and Fire Safety References

Lists key documents providing guidance on proper ventilation and fire safety system installation.

Initial Adjustments and Checks

Performing Visual Checks

Ensures fryer components like probes and elements are secure and properly positioned before operation.

Initial Cleaning Procedure

Pre-Operation Cleaning Steps

Guides through initial cleaning using water and cleaner, advising on potential odors and smoke.

Thermostat Calibration

Calibrating the Backup Thermostat

Procedure to ensure accurate temperature readings by calibrating the backup thermostat against the computer.

Chapter 2: Operating Instructions

Filling the Fryer Tank

Detailed instructions for filling the fryer with liquid or solid shortening to the correct level.

Operating Without Computer Control

Fryer Start-Up Sequence

Steps for powering on, setting temperature, and initiating the melt cycle for solid shortening.

Optional Features Operation

Using Automatic Basket Lifts

How to set timers and operate the optional automatic basket lifts for frying.

Fryer Shutdown Procedures

Standard Fryer Shutdown

Instructions for safely shutting down the fryer using the main power switch.

Operating With Computer Control

Computerized Fryer Start-Up

Initiating fryer operation via the computer control panel.

Product Selection and Cooking

Selecting products on the computer to display cooking times and manage the frying process.

Computerized Fryer Shutdown

Procedure for safely powering down the fryer using the computer interface.

Power Failure Restart Protocol

Steps to follow for restarting the fryer after an unexpected power interruption.

Intellifry Computer System

Intellifry Control Panel Overview

Introduction to the Intellifry computer control panel layout and its programmable features.

Melt Cycle Functionality

Explains the purpose and operation of the melt cycle for shortening longevity.

Intellifry Computer Functions

Understanding Cook and Shake Times

Details how cook time is adjusted and the function of the shake time alarm.

Temperature Control and Boil Mode

Explains independent temperature management and the special boil mode for cleaning.

Handling Computer or Probe Failures

Describes automatic transfer to auxiliary thermostat upon computer or probe malfunction.

Checking Operational Times and Temperatures

How to view actual/set temperatures and programmed cooking, shake, and hold times.

Programming Cooking and Holding Times

Step-by-step guide for programming cook, shake, and hold times for various products.

Intellifry Programming Details

Programming Cooking Temperature Settings

Setting precise cooking temperatures using the computer, ensuring it never needs calibration.

Advanced Level 2 Programming

Configuring temperature units, passwords, beeper volume, and language options.

Digital Controller Operation

Operating the Digital Control Panel

Basic functions for powering the controller, managing timers, and displaying temperature readings.

Digital Control Programming

Programming Timer and Temperature Settings

Adjusting timer settings, desired temperature, and melt cycle options.

Password and Unit Settings

Configuring password protection and selecting temperature units (Fahrenheit/Celsius).

Understanding Display Messages

Interpreting status indicators like 'drop', 'HEAL', and heat signal symbols on the display.

Chapter 2.6: Shortening Filter Procedures

Filter System Components Overview

Identifies key components of the fryer filter system, including diagrams of filter parts and tools.

Filter Tools and Accessories

Description of Filter Tools and Accessories

Detailed explanations of all tools and accessories needed for effective shortening filtration.

General Filter Maintenance

Maximizing Oil Life Through Filtering

Tips for effective filtering to prolong shortening life and maintain fryer performance.

Filter Procedure Steps

Performing the Filtration Process

Step-by-step instructions for filtering, including paper replacement and using precoat filter aid.

Critical Filtration 'Never' Actions

Essential prohibitions during filtering, such as operating without filter paper or filtering multiple fryers.

Filter System Operation Modes

Drain, Return, and Circulate Modes

Explanation of the distinct operational modes of the filter system.

Using the Optional Flush Hose

Guidance on connecting and utilizing the optional flush hose for tank rinsing.

UFM Filter Module as Portable Unit

Filtering Other Fryers with UFM Module

Instructions for detaching and using the UFM filter unit to filter multiple fryers.

Daily Cleaning Routine

Daily Cleaning Tasks

Daily cleaning procedures to maintain fryer appearance and performance, including wiping spills and using detergent.

Chapter 3: Owner Maintenance and Adjustments

Filter Media Replacement Guide

Procedures for replacing filter media in both UFM and built-in filter systems.

UFM Filter System Media Change

Detailed steps for changing the filter bag within the UFM filter module.

UFM Filter Replacement Steps

Replacing UFM Filter Paper and Assembly

Instructions for removing the filter pan, replacing filter paper, and reassembling the UFM filter components.

Built-In Filter System Maintenance

Built-In Filter System Components

Description of the components specific to the built-in filter system.

Changing Built-In Filter Paper

Procedure for replacing filter paper in the built-in filter system, including pan removal.

Built-In Filter Reassembly

Reassembling Built-In Filter Parts

Steps for correctly reassembling the filter pan, rack, retainer, and connecting hoses for the built-in system.

Weekly Fryer Cleaning (Boil Out)

Weekly Boil-Out Cleaning Procedure

Comprehensive guide for weekly deep cleaning, including draining, boil-out, and tank/element cleaning.

Optional Flush Hose Installation

Installing the Flush Hose Option

Hardware and step-by-step instructions for installing the optional flush hose.

Basket Lift Lubrication

Basket Lift Lubrication Requirements

Information stating that basket lifts do not require lubrication due to oil-tight bearings.

Fuse Checking and Replacement

Checking and Replacing Fuses

Guide for checking heating element and control fuses, including visual inspection and OHM meter use.

High Voltage Fuse Safety

Fuse Replacement Safety Precautions

Critical safety warning regarding high voltage when checking/replacing fuses, requiring power disconnection.

Chapter 3.6: Troubleshooting

Troubleshooting Fryer Operation (No Computer)

A flowchart to diagnose and resolve common issues when the fryer is not operating correctly.

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