5.9
Final Drive/Brake System
5
13. Install the cover screws. Torque screws to
specification using the specified sequence. See
“Chaincase Cover Torque Pattern” on page 5.5.
14. Install the o-ring on to the jac
kshaft. Verify the o-ring
is sitting in the groove. Install the seal sleeve with the
groove facing out.
15. Clean the brake disc with brake cleaner and then
ins
tall on to jackshaft.
16. Install the specified brake disc hardware as shown in
the table.
17. Install the brake caliper and silencer bracket if
eq
uipped. Torque fasteners to specification.
18. Set the parking brake. Torque the brake disc screw to
sp
ecification. Release the parking brake.
19. If equipped with electric start, reinstall the battery box,
an
d battery. Connect the RED (+) first, and then the
BLACK (-) battery cable.
20. Install the exhaust silencer. Verify the outlet boot is
in
stalled correctly around the silencer outlet tube.
21. Install the screw securing the right fender to the
ch
assis. Reinstall the hood assembly and both door
panels.
22. Refill the chaincase with synthetic 80W lubricant.
Fill
to specification or when lubricant reaches the fill plug
bore opening.
Cover Fasteners: 9.5 ft-lbs (13 Nm)
YEAR/
CALIPER TYPE
BRAKE
DISC FASTENER HARDWARE
2010/
Phantom
Fastener: 29 ft-lbs (40 Nm)
Flat Washer
1-2 Float Washers
(Install QTY. to achieve .8mm Disc Float)
2011-Current/
Phan
tom
Fastener: 40 ft-lbs (54 Nm)
Flat Washer
Wave Washer
1 Float Washer
2011-Current/
Ph
antom Lite
Fastener: 40 ft-lbs (54 Nm)
Domed Washer (Dome facing out.)
Brake Caliper Fasteners: 40 ft-lbs (54 Nm)
Brake Disc Fastener:
2010: 29 ft-lbs (40 Nm)
2011-Current: 40 ft-lbs (54 Nm)
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