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Polaris 800 RMK ASSAULT 2011

Polaris 800 RMK ASSAULT 2011
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5.28
Final Drive/Brake System
Phantom Lite Brake Caliper Bracket/Seal/
Piston Service
1. Clean the friction pad area.
2. Remove the brake caliper from the chain case. Slide
t
he caliper off of the brake disc.
3. Remove the brake hose from the caliper. Drain the
bra
ke fluid from the master cylinder and caliper into a
suitable jar or container.
4. Remove the two anti-rattle s
prings. If springs are
damaged or rusted, discard and replace with new
springs.
5. Push the caliper mounting bracket against caliper.
6. Remove both friction pads.
7. Extract bracket by pulling it out
of caliper. Note spacer
o-ring on large diameter pin.
CAUTION
NEVER RE-USE PISTON SEALS. ALWAYS REPLACE
WITH NEW PARTS.
DO NOT ATTEMPT TO SAND OR POLISH A CALIPER
PISTON.
CAUTION
NEVER RE-USE BRAKE FLUID. USED BRAKE FLUID
MAY CONTAIN AIR BUBBLES. ALWAYS USE NEW
BRAKE FLUID FROM AN UNOPENED CONTAINER.
SPRINGS
O-RING

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