Polaris RANGER 1000 2021 User Manual

1.2
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
FLUID INSPECTION . ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... .. .. . .. . .. . ... ... . ..1.59
FUEL SYSTEM DIAGNOSTICS . . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . .1.60
FUEL SYSTEM TROUBLESHOOTING. .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. .1.60
PVT SYSTEM DIAGNOSTICS .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ..1.62
PVT SYSTEM TROUBLESHOOTING . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .1.62
PVT SYSTEM OVERHEATING / DIAGNOSIS . . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... . ..1.64
TRANSMISSION DIAGNOSTICS.. . .. . .. . ... ... ... . .. . .. . .. . . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ...1.65
HARD SHIFTING . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... . ..1.65
TRANSMISSION ISOLATION . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... .1.65
FINAL DRIVE DIAGNOSTICS . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. .1.66
ALL WHEEL DRIVE (AWD) CONCERNS . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .1.66
DRIVESHAFT (HALF SHAFT) DIAGNOSTICS .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. .1.66
BRAKE SYSTEM DIAGNOSTICS . . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . ... ..1.67
BRAKE NOISE TROUBLESHOOTING . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. .1.67
BRAKE VIBRATION . . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .1.67
CALIPER OVERHEATS (BRAKES DRAG) . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . ... ... . ..1.68
POOR BRAKE PERFORMANCE. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. . ... ..1.68
BRAKES LOCK. .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ..1.68
STEERING / SUSPENSION DIAGNOSTICS . . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . .1.69
EPS TROUBLESHOOTING (POWER STEERING NON-FUNCTIONAL WITH MIL ON) . .. . .. . .. . ... . .. . .. . ..1.69
EPS TROUBLESHOOTING (POWER STEERING NON-FUNCTIONAL WITH MIL OFF) . . ... . .. . .. . .. . ... . ..1.70
EPS TROUBLESHOOTING (USING DIGITAL WRENCH®) .. ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ..1.71
SHOCK ANALYSIS . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... .. .. . .. . .. . ... ... . ..1.72
ELECTRICAL DIAGNOSTICS . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ..1.73
ELECTRICAL SERVICE NOTES .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... .1.73
DIGITAL MULTI-METER (DMM) NOTES . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .1.73
STATIC AND DYNAMIC TESTING .. ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. .1.73
CONNECTOR PROBING GUIDELINES ... . .. . .. . .. . .. . .. . . .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... .1.74
TESTING CONTINUITY / RESISTANCE . . .. . .. . .. . .. . ... .. .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... .1.75
TESTING FOR A SHORT TO GROUND. .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . ..1.75
TESTING FOR A SHORT TO VOLTAGE . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . ..1.76
TESTING FOR INTERMITTENT CONDITIONS. . .. . .. . .. . ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ..1.77
TESTING CURRENT FLOW (AMPERAGE) . . .. . .. . .. . .. . .. .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... .1.77
CURRENT DRAW - KEY OFF. .. . ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. .1.78
TESTING VOLTAGE DROP . .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... . ..1.78
GENERAL INFORMATION

Polaris RANGER 1000 2021 Specifications

General

Brand	Polaris
Model	RANGER 1000 2021
Category	Offroad Vehicle
Language	English