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Polaris RANGER 1000 2021 User Manual

Polaris RANGER 1000 2021
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10
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
10.1
BRAKE SYSTEM
CHAPTER 10
BRAKE SYSTEM
GENERAL INFORMATION - BRAKE SYSTEM .. . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. . ... ... ..10.2
SERVICE NOTES - BRAKE SYSTEM . ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ...10.2
BRAKE SYSTEM SPECIFICATIONS . . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. .10.3
BRAKE SYSTEM SERVICE . . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ...10.4
BRAKE SYSTEM ASSEMBLY VIEW . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. .10.4
BRAKE LINE ROUTING . . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .10.5
BRAKE LINE CLOCKING . . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .10.7
BRAKE FLUID REPLACEMENT / BRAKE BLEEDING . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . . 10.10
MASTER CYLINDER SERVICE . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. 10.12
MASTER CYLINDER REMOVAL . . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . . 10.12
MASTER CYLINDER INSTALLATION .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... 10.13
BRAKE PEDAL REPLACEMENT. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . 10.13
FRONT BRAKE PAD SERVICE.. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . . 10.14
FRONT BRAKE PAD REMOVAL . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . 10.14
FRONT BRAKE PAD INSPECTION . .. . ... ... .. .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. 10.14
FRONT BRAKE PAD INSTALLATION . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. . ... ... ... . .. . 10.15
BRAKE BURNISHING PROCEDURE . . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. . .. . ... ... 10.16
FRONT CALIPER SERVICE . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... 10.17
FRONT CALIPER ASSEMBLY VIEW.. .. .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... 10.17
FRONT CALIPER REMOVAL . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... 10.18
FRONT CALIPER DISASSEMBLY . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . 10.19
FRONT CALIPER INSPECTION . . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. 10.20
FRONT CALIPER ASSEMBLY . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. 10.20
FRONT CALIPER INSTALLATION . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . . 10.21
REAR BRAKE PAD SERVICE . . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... 10.22
REAR BRAKE PAD REMOVAL. . ... .. .. . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... 10.22
REAR BRAKE PAD INSPECTION.. . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... 10.23
REAR BRAKE PAD INSTALLATION . . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. 10.23
BRAKE BURNISHING PROCEDURE . . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. . .. . ... ... 10.23
REAR CALIPER SERVICE. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . 10.24
REAR CALIPER ASSEMBLY VIEW . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. 10.24
REAR CALIPER REMOVAL. .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. 10.25
REAR CALIPER DISASSEMBLY . . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . . 10.26
REAR CALIPER INSPECTION. .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . . 10.26
REAR CALIPER ASSEMBLY . .. . .. . .. . ... ... .. .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. 10.27
REAR CALIPER INSTALLATION ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . 10.27
BRAKE DISC SERVICE . .. .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. 10.28
BRAKE DISK INSPECTION. .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. 10.28
DISC RUNOUT . . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . 10.29
BRAKE DISC REPLACEMENT . . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . 10.29

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Polaris RANGER 1000 2021 Specifications

General IconGeneral
BrandPolaris
ModelRANGER 1000 2021
CategoryOffroad Vehicle
LanguageEnglish

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