EasyManuals Logo

Polaris RANGER 1000 2021 User Manual

Polaris RANGER 1000 2021
610 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #221 background imageLoading...
Page #221 background image
3
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
3.69
CONNECTING ROD INSPECTION
1. The 3 digit numbers stamped onto the intake side of
the connecting rod are serial numbers used to match
the rod cap
w
with the rod stem
e
.
2. The number
r
and letter
t
stamped onto the
exhaust side of the connecting rod represent the bore
diameter and weight grading of the connecting rod.
3. Inspect the small end and big end of connecting rod
(and matching rod cap) for damage, galling of surface
or pitting.
4. Measure small end I.D. in two directions as shown.
Record measurements and compare to
specifications. Replace connecting rod if worn past
the service limit specification.
MEASUREMENT
Connecting Rod Small End I.D.:
.7879 - .7885" (20.015 - 20.030 mm)
Service Limit:
.7897" (20.06 mm)
5. Install matching rod cap on connecting rod (without
bearings) and install the bolts.
6. Tighten bolts snug, then torque to 13 ft-lbs (18 Nm).
7. Using a dial bore gauge, measure big end I.D. in two
directions shown. Record measurements and
compare to specifications.
8. Refer to the number stamped onto the exhaust side
of the connecting rod. This number represents the
bore diameter.
ENGINE / COOLING / EXHAUST

Table of Contents

Questions and Answers:

Question and Answer IconNeed help?

Do you have a question about the Polaris RANGER 1000 2021 and is the answer not in the manual?

Polaris RANGER 1000 2021 Specifications

General IconGeneral
BrandPolaris
ModelRANGER 1000 2021
CategoryOffroad Vehicle
LanguageEnglish

Related product manuals