5
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
5.21
16.Align the outlet port on the fuel pump between the
orientation marks on fuel tank to ensure float arm
does not get bent or snagged.
WARNING
Failure to align the orientation marks may lead to
interferences with the fuel level float armand cause
incorrect function.
17.While maintaining downward pressure, thread new
nut onto fuel tank and hand tighten. Use care when
starting nut, ensuring threads are properly aligned.
Verify orientation marks are still aligned between fuel
pump and fuel tank.
18.Torque nut to specification using the Fuel Pump
Service Tool (PU-50326) and a calibrated torque
wrench.
TORQUE
Fuel Pump Nut:
70 ft-lbs (95 Nm)
19.Verify alignment of fuel pump and tank orientation
marks.
20.Connect the fuel supply line to the pump. Refer to
Fuel Line Removal / Installation page
procedure.
NOTICE
Be sure to engage the retainers on the fuel line until it
snaps into place. Lightly pull on the lines to confirm
connection.
21.Connect the fuel pump electrical harness.
22.Test the fuel pump by turning on the key and listening
for the pump to activate. Cycle the key several times
to prime the system.
23.Install storage bin and driver’s seat base.
FUEL SYSTEM
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