7.36
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
• The snorkel shaft seal
h
, should be pressed in
until it seats against the housing counter-bore.
• The input shaft seal
j
, should be pressed in until it
seats flush with the housing.
• The rear output shaft seals
k
, can be installed
using a standard bushing installation tool. Seals
should be installed just past the case lead-in
chamfer (.082" or 2.1 mm from outer face of bore).
14.Thoroughly clean the shift shaft housing.
IMPORTANT
Make sure the transmission is in HIGH gear prior to
reassembly
15.Install the sector gear (16T) onto the shift drum shaft.
Install the shift shaft assembly and sector gear (11T)
into the bushing pocket on the left side. Align the
timing marks on the gears as shown.
NOTICE
HIGH gear shown in image
16.Install the detent star
l
onto the shift drum shaft. Be
sure to install the detent star with the with shorter hub
facing outward and skip-tooth aligned.
17.Install the detent pawl
1(
onto the shift shaft and
carefully install the compression spring
2)
.
TRANSMISSION
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