Table of Contents
Manual No. 016-0171-592 Rev. E i
Chapter 1 Important Safety Information................................................. 3
Instructions for Wire Routing ..................................................................................................... 4
Instructions for Hose Routing .................................................................................................... 5
Chapter 2 Introduction............................................................................. 7
System Overview ...................................................................................................................... 7
Injection System Components .............................................................................................7
Required Components ........................................................................................................8
Tools and Materials Needed ................................................................................................8
Point of Reference ............................................................................................................... 8
Updates .....................................................................................................................................9
Chapter 3 Installation............................................................................. 11
Installation Preparation ........................................................................................................... 11
System Cleanout ............................................................................................................... 11
Tank and Plumbing Preparation ........................................................................................ 11
Installation ............................................................................................................................... 18
Pump and Fill Station Installation ......................................................................................18
Tank Support Bracket Installation ......................................................................................23
Mixer Installation ............................................................................................................... 28
Plumbing Mixer Assembly .................................................................................................29
Dual Pump Station Plumbing Installation .......................................................................... 34
Single Pump Station Plumbing Installation ........................................................................36
Rinse Plumbing Installation ...............................................................................................38
Fill Station Plumbing Installation .......................................................................................43
Hose Routing ..................................................................................................................... 45
Tank Overflow Hoses ........................................................................................................46
Electrical Components ............................................................................................................54
Chassis Harness ...............................................................................................................54
Decal Placement ..................................................................................................................... 55
Chapter 4 Valve Operation .................................................................... 57
Valve Operation ....................................................................................................................... 57
Tank Valve Operation ........................................................................................................57
Fill Station .......................................................................................................................... 58
Pump Valves ..................................................................................................................... 58
Recirculation Valves ..........................................................................................................59
Chapter 5 Viper 4 (ROS) Initial Set-Up.................................................. 61
Raven OS Setup ..................................................................................................................... 61
Section Setup .................................................................................................................... 61
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