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Retsch ZM 300 - User Manual

Retsch ZM 300
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© Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany | 04.04.2022 Version 0001
Manual
Ultra Centrifugal Mill ZM 300
Translation

Table of Contents

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Summary

Notes on the Manual

Disclaimer

Legal disclaimer regarding liability for manual content and technical changes.

Copyright Notice

Information on reproduction, distribution, and editing restrictions of the document.

Explanation of Signs and Symbols

Defines the various signs, symbols, and notations used throughout the manual.

Explanation of Safety Instructions

Details the meaning of safety warning symbols and signal words used in the manual.

Safety Warning Levels

Defines DANGER, WARNING, CAUTION, and NOTICE signal words and their associated risks.

Safety

Intended Use and Limitations

Specifies the device's purpose, materials, and operational constraints.

Improper Use Scenarios

Lists and describes uses considered improper, excluding specific materials and applications.

Operating Company Obligations

Outlines responsibilities for personnel, workstation, and safety compliance.

Personnel Qualifications and PPE

Details required qualifications for personnel and essential personal protective equipment.

Structural Modifications and Repairs

Prohibits unauthorized changes; specifies authorized repair procedures and parts.

Safety Equipment Features

Describes integrated safety mechanisms like hood lock, anti-rotation, and noise funnel.

Emergency Procedures

Covers emergency shutdown, fault handling, and restarting procedures.

Risk Prevention During Operation

Provides safety guidelines for transport, setup, operation, and maintenance phases.

Avoiding Property Damage

Offers tips to prevent damage to the device from environmental factors and improper handling.

Operator Confirmation

Form for operators to confirm manual review and understanding of safety instructions.

The ZM 300 Ultra Centrifugal Mill

Technical Specifications

Details operating data, dimensions, power requirements, and installation conditions.

Device Views and Components

Illustrates and identifies components across different device views.

Front View Identification

Diagram and labels for the device's front appearance with the hood closed.

Front View with Open Hood

Diagram and labels for the device's front appearance with the hood open.

Rear View Identification

Diagram and labels for the device's rear panel connections and features.

Grinding Tools and Cassette

Diagram and identification of the internal grinding components and cassette.

Device with Additional Equipment

Illustrations showing the device with optional accessories like DR 100 feed unit.

On-Device Notices

Explains safety icons and instructions displayed directly on the device.

Type Plate Information

Details and explanation of the device's nameplate information.

Packaging, Transport and Installation

Packaging Compliance

Information on packaging standards and retaining packaging for warranty.

Safe Transport and Damage Reporting

Guidelines for handling during transport and procedures for reporting delivery damage.

Temperature and Condensation Precautions

Advice on protecting the device from temperature fluctuations and condensation.

Installation Site Requirements

Specifies environmental conditions for installation, including height, temperature, and humidity.

First Commissioning

Electrical Connection Safety Warnings

Critical warnings about electric shock risks related to power connection.

Establishing the Electrical Connection

Step-by-step instructions for connecting the device to the mains power supply.

Operating the Device

Critical Operating Safety Warnings

Highlights electrical, rotor, and noise hazards; emphasizes safety equipment use.

Device Power On and Off

Procedure for switching the device on and off using the main switch.

Opening and Closing the Device Cover

Step-by-step instructions for safely opening and closing the device hood.

Emergency Device Cover Release

Procedure for emergency hood release and key usage, including safety precautions.

Inserting Grinding Tools and Cassette

Detailed instructions for correctly installing grinding components into the device interior.

Feeding Sample Material Safely

Covers risks associated with sample material and precautions for feeding.

Manual Sample Feeding Procedure

Step-by-step guide for manually feeding sample material into the device.

Automatic Sample Feeding (DR 100)

Instructions for using the DR 100 feed unit for automatic sample feeding.

Recommended Grinding Gear

Guidance on selecting appropriate grinding tools based on sample material properties.

Grinding Methods Overview

Describes different grinding techniques: ring sieves, distance sieves, and cold grinding.

Cold Grinding Safety and Procedures

Details safety precautions and methods for cryogenic grinding using liquid nitrogen or dry ice.

Controlling the Device using the Touchscreen Display

Touchscreen Interface Layout

Overview of the touchscreen display areas and initial states.

Touchscreen Function Elements

Description of interactive elements and their functions on the touchscreen.

Operating Modes and Navigation

Explains how to select and navigate between Manual, Program, and System Settings modes.

Grinding Parameter Adjustment

Details how to set and adjust grinding parameters like speed and delay.

Manual Mode Operations

Instructions for setting speed, start delay, and starting/stopping grinding in manual mode.

Programme Mode Operations

Guide to storing, selecting, and managing grinding programs.

Program Editing, Saving, and Deleting

Procedures for modifying, saving, and removing custom grinding programs.

System Settings Configuration

Covers settings for brightness, date/time, software version, and service access.

MyRetsch Portal Access

Instructions for accessing the Retsch web portal via QR code for additional information.

Remote Control and Display Brightness

Enables remote operation and adjustment of display brightness.

Software Version and Service Environment

Information on firmware version and access to service technicians' environment.

Software Update Procedure

Steps for updating the device software using a USB medium.

Error Messages and Remarks

Device Error Messages

Lists error codes, descriptions, and recommended troubleshooting measures.

Operational Remarks

Provides information on non-fault interruptions and process continuation.

Installing Additional Equipment

Paper Filter with Support Installation

Instructions for fitting a paper filter bag and support as a collecting receptacle.

Cyclone Separator Installation

Step-by-step guide for installing the cyclone separator for dust extraction.

DR 100 Feed Unit Installation

Detailed procedure for installing and connecting the DR 100 feed unit.

Maintenance

General Maintenance Precautions

Highlights safety warnings for repairs and cleaning procedures.

Device Cleaning Procedures

Covers cleaning of the filling area, interior, grinding tools, and filter covers.

Servicing and Filter Replacement

Procedures for checking locking pin, oiling, and replacing filter covers.

Returning for Repair and Servicing

Process for returning the device for service, including consignment note requirements.

Accessories

Disposal

Retsch ZM 300 Specifications

General IconGeneral
TypeUltra Centrifugal Mill
Max Feed Size10 mm
Material Rotorstainless steel
Power Connection3-phase
Power Requirement1.1 kW
Width400 mm
Depth600 mm
Applicationssample preparation
Feed Materialsoft, medium-hard, fibrous, brittle
Material Grinding ToolsSteel
MaterialStainless steel
DriveThree-phase motor

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