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Siemens SIMATIC S7 F User Manual

Siemens SIMATIC S7 F
354 pages
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Important Information -
List of Safety Notes
Contents
Product Overview
1
Getting Started
2
Safety Mechanisms
3
Configuration
4
Programming
5
Operation and Maintenance
6
Safety
7
Fail-Safe Function Blocks
8
Appendices
Check Lists
A
References
B
Glossary, Index
SIMATIC
Programmable Controllers
S7 F/FH Systems
Manual
This manual is part of the documentation
package with the order number:
6ES7988-8FA10-8BA0
Edition 02/2003
A5E00085588-03

Table of Contents

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Siemens SIMATIC S7 F Specifications

General IconGeneral
CategoryController
Safety Integrity LevelSIL 3
Protection ClassIP20
SeriesS7
Safety StandardIEC 61508
MemoryVaries depending on CPU type
Digital InputsVaries depending on CPU type and I/O modules
Digital OutputsVaries depending on CPU type and I/O modules
Analog InputsVaries depending on CPU type and I/O modules
Analog OutputsVaries depending on CPU type and I/O modules
CommunicationPROFIBUS, PROFINET
Operating Temperature0°C to 60°C

Summary

Product Overview SIMATIC S7 F/FH Systems

1.1 Overview

Describes the purpose and basic functions of SIMATIC S7 F/FH Systems.

1.2 Basic Configuration Variants

Details the two primary configuration variants: Fail-safe S7 F and S7 FH System.

1.3 Components of an S7 F System

Lists the hardware and software components required for an S7 F System.

1.4 Hardware Components

Describes the essential hardware components that fulfill safety requirements.

1.5 Software Components

Outlines the software components, including the optional package and user program.

1.6 Installing the S7 F Systems Optional Package

Step-by-step guide for installing the optional package for S7 F Systems.

1.7 Working with F-Systems

Basic procedures for working with fail-safe systems, highlighting differences from standard procedures.

Getting Started with S7 F/FH Systems

2.1 Introduction

Introduces the chapter's focus on creating working applications via examples.

2.2 S7 F System - Getting Started

Step-by-step guide for setting up the hardware for an S7 F System.

2.3 Fault-Tolerant S7 FH System - Getting Started

Guide for setting up the hardware for a fault-tolerant S7 FH System.

Safety Mechanisms in S7 F/FH Systems

3.1 Introduction to the Safety Mechanisms

Explains background knowledge for configuring and testing the Safety Program.

3.2 Safety Mode

Details how safety functions are activated in safety mode for F-I/Os and the Safety Program.

3.3 Fault Reactions

Explains how the system reacts to faults to ensure a safe state.

3.4 Startup of an F-System

Describes the startup characteristics and behavior of F-Systems.

3.5 Self-Tests and Command Tests

Explains self-tests and command tests performed by the system to detect faults.

3.6 Logical and Timed-Based Program Execution Monitoring

Details mechanisms for monitoring program execution and data flow for safety.

3.7 Fail-Safe User Times

Discusses time values and their monitoring by CPU safety mechanisms.

3.8 Password Protection for F-Systems

Explains the necessity and implementation of password protection for F-Systems.

3.9 Safety-Related Communication

Outlines communication options for safety-related data exchange within F-systems.

Configuration of S7 F/FH Systems

4.1 Overview

Overviews the differences in configuring fail-safe systems versus standard S7 systems.

4.2 Hardware Configuration and Parameter Assignment

Explains the procedure for hardware configuration and parameter assignment.

4.3 CPU Parameter Assignment

Details parameter assignment for the CPU, including safety program settings.

4.4 Parameter Assignment of F-I/Os

Covers parameter assignment options for Fail-safe Input/Output modules.

4.5 Configuring Redundant F-I/Os

Guides on configuring redundant Fail-safe Input/Output modules for availability.

4.6 Configuring the Networks and Connections

Explains how to configure networks and connections for fail-safe systems.

4.7 Programming Device Functions in STEP 7

Describes safety-relevant programming device functions available in STEP 7.

4.8 Setting up, Modifying and Cancelling Access Rights

Details managing access rights, passwords, and authorization.

4.9 Configuration in Run

Explains how to perform configuration changes while the system is running.

Programming Fail-Safe Applications

5.1 Overview

Illustrates the structure of a Safety Program in the programming device and CPU.

5.2 Creating Safety Programs

Outlines the basic procedure for creating a fail-safe CFC user program.

5.3 Inserting and Interconnecting Fail-Safe Blocks

Details how to insert and interconnect fail-safe blocks within the CFC chart.

5.4 Processing of the Safety Program

Covers managing safety programs, including compiling, downloading, and testing.

Operation and Maintenance of F-Systems

6.1 Operation and Maintenance of the F-Systems

Outlines key aspects of operating and maintaining the F-Systems.

6.2 Rules for Operation

Lists rules and safety notes for the proper operation of S7 F/FH Systems.

6.3 Working with the Safety Program

Details important considerations when working with the Safety Program.

6.4 Changing the Safety Program

Explains the procedures for making changes to the Safety Program.

6.5 Replacing Software and Hardware Components

Provides instructions for replacing software and hardware components.

6.6 Uninstalling the S7 F/FH System

Describes the process for uninstalling the S7 F/FH system software and hardware.

Safety Information for S7 F/FH Systems

7.1 Standards, Certificates and Approvals

Details safety certifications and approvals relevant to the S7 F/FH System.

7.2 Safety Requirements

Outlines standardized safety requirements based on AK and SIL levels.

7.3 System Configuration

Describes system configuration limits and relevant values based on CPU usage.

7.4 Monitoring Times

Explains the configuration and importance of monitoring times for system safety.

7.5 Acceptance of an F-System

Details the process for system acceptance by an independent expert.

Fail-Safe Blocks Reference

8.1 Overview of Fail-Safe Blocks

Introduces fail-safe blocks and their classification into families.

8.2 Driver Blocks for F-I/Os

Describes driver blocks for F-I/Os, including channel and module drivers.

8.3 Blocks for F Communication Between CPUs

Details blocks used for fail-safe communication between different CPUs.

8.4 Blocks for Converting Data

Lists blocks for converting data between standard and safety data types.

8.5 F-System Blocks

Describes system blocks like F_S_BO, F_R_BO, F_S_R, F_R_R, and F_START.

8.6 F Control Blocks

Details F control blocks for program execution monitoring and system control.

8.7 Logic Blocks with the BOOL Data Type

Describes logic blocks performing AND, OR, XOR, NOT, and selection operations.

8.8 Comparison Blocks for Two Input Values

Explains blocks used for comparing real values against limits.

8.9 Flip-Flop Blocks

Describes RS and SR flip-flop blocks for sequential logic.

8.10 IEC Pulse and Counter Blocks

Details timer and counter blocks for pulse generation and counting.

8.11 Pulse Blocks

Describes blocks for detecting rising and falling edges.

8.12 Arithmetic Blocks with INT Data Type

Covers arithmetic blocks for integer data types.

8.13 Arithmetic Blocks with REAL Data Type

Details arithmetic blocks for real data types like addition, subtraction, multiplication.

8.14 Multiplex Blocks

Describes multiplexer blocks for selecting inputs based on a condition.

8.15 Error Handling in Fail-Safe Blocks

Explains how errors are handled within fail-safe blocks and driver blocks.

8.16 Run Times of Fail-Safe Blocks

Provides run-time measurements for fail-safe blocks.

Check Lists for S7 F/FH Systems

A.1 Life Cycle of Fail-Safe Programmable Controllers

Summarizes activities, requirements, and rules in the F/FH Systems lifecycle.

A.2 Check List of Certified Modules

Lists certified fail-safe modules with order numbers for verification.

A.3 Check List of Certified F-Blocks

Lists certified fail-safe blocks for programming the F user program.

A.4 Check List of Safety Parameters of F-Drivers

Lists safety parameters of F drivers for comparison with F-I/Os during acceptance.

References for S7 F/FH Systems

Glossary of Technical Terms

Index of Topics

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