Contents 11/03
SINAMICS G150
iv Operating Manual
Contents
1 Safety Notes 1-1
1.1 Definitions and Warnings .............................................................................................. 1-1
1.2 Safety and Operating Instructions................................................................................. 1-3
2 Device Overview 2-1
2.1 Chapter Content ............................................................................................................ 2-1
2.2 Applications, Features, Design ..................................................................................... 2-2
2.2.1 Applications ................................................................................................................................. 2-2
2.2.2 Features ...................................................................................................................................... 2-2
2.3 Design ........................................................................................................................... 2-3
2.3.1 Version A ..................................................................................................................................... 2-4
2.3.2 Version C..................................................................................................................................... 2-5
2.4 Wiring Principle ............................................................................................................. 2-6
2.5 Type Plate ..................................................................................................................... 2-7
3 Mechanical Installation 3-1
3.1 Chapter Content ............................................................................................................ 3-1
3.2 Transportation and Storage .......................................................................................... 3-2
3.3 Installation ..................................................................................................................... 3-4
3.3.1 Mechanical Installation: Checklist................................................................................................ 3-4
3.3.2 Preparatory Steps........................................................................................................................ 3-5
3.3.3 Installation ................................................................................................................................... 3-6
3.3.4 Additional Canopies (Option M21) or Hoods (Option M23, M54)................................................. 3-6
3.3.5 Cable Entry from Above (Option M13), Motor Connection from Above (Option M78) ................. 3-9
4 Electrical Installation 4-1
4.1 Chapter Content ............................................................................................................ 4-1
4.2 Electrical Installation: Checklist..................................................................................... 4-2
4.3 Important Safety Precautions........................................................................................ 4-6
4.4 Introduction to EMC....................................................................................................... 4-7
4.5 EMC-Compliant Installation........................................................................................... 4-7
4.6 Power Connections ..................................................................................................... 4-10
4.6.1 Connection Cross-Sections and Cable Lengths ........................................................................ 4-10
4.6.2 Connecting the Motor and Power Cables .................................................................................. 4-11
4.6.3 Adjusting the Fan Voltage (-U1 -T10) ........................................................................................ 4-12
4.6.4 Adjusting the Internal Power Supply (-A1 -T10, Only with Version A) ....................................... 4-14
4.6.5 Removing the Connection Bracket for the Interference-Suppression Capacitor with
Operation from an Ungrounded Supply ..................................................................................... 4-15
4.7 External Supply of the Auxiliary Supply from a Secure Line....................................... 4-16
4.7.1 230 V AC Auxiliary Supply......................................................................................................... 4-17
4.7.2 24 V DC Auxiliary Supply........................................................................................................... 4-17
4.8 Signal Connections ..................................................................................................... 4-18
4.8.1 Customer Terminal Block (-A60) ............................................................................................... 4-18
4.9 Other Connections ...................................................................................................... 4-25
4.9.1 Main Contactor (Option L13) .....................................................................................................4-25
4.9.2 Connection for External Auxiliary Equipment (Option L19)........................................................ 4-26
4.9.3 Main Circuit-Breaker incl. Fuses/Circuit-Breaker (Option L26) .................................................. 4-27
4.9.4 EMERGENCY OFF Button (Option L45) ................................................................................... 4-28