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Smartgen HGM4100LT

Smartgen HGM4100LT
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HGM4100LT
GENSET CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
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Smartgen HGM4100LT Specifications

General IconGeneral
ModelHGM4100LT
CAN portYES
SAE J1939YES
MODBUS RTUYES
DC Supply8-35VDC
Crank InterruptYes
Speed Sensor Frequency10-10kHz
Programmable Input4
Operating Temperature-25°C to +70°C
Storage Temperature-40°C to +85°C
Communication InterfaceRS485
Communication ProtocolMODBUS RTU

Summary

Overview of the HGM4100 LT Genset Controller

Controller Description and Features

Details the controller's design for extreme temperatures and its automation functions, including micro-processor technology and LCD display.

Main Characteristics and Interfaces

Lists key features like LCD display, push-button operation, and RS485/CANBUS communication interfaces.

Parameter Monitoring

Covers parameters like voltage, current, frequency, and power for generator and load.

Performance and Characteristics

Protection and Control Functions

Details protection functions (overvoltage, etc.) and control functions (ETS, speed control).

Parameter Setting and Input Ports

Describes parameter adjustment via front panel/PC and multiplex input ports.

Durability and Mounting

Covers features like rubber seal, metal clips, and modular structure for durability and mounting.

Specification and Operation Details

Technical Specifications

Lists operating voltage, power consumption, AC voltage input, frequency, and speed sensor specs.

Relay Output Ratings

Specifies ratings for start, fuel, and programmable relay outputs.

Physical and Environmental Specs

Covers case dimensions, cutout, working conditions, and protection level.

Controller Operation

Key Functionality

Details the function of each button on the controller panel.

Controller Panel Layout

Identifies and explains indicators and buttons on the front panel.

Indicator Light Status

Explains the meaning of alarm and status indicator lights.

Auto StartStop Operation Sequence

Describes the step-by-step sequence for automatic genset starting and stopping.

Manual StartStop Operation

Explains manual operation for starting and stopping the genset.

Emergency Start Up Procedure

Describes how to force start the genset in an emergency situation.

Protection and Alarm Management

Warning Types

Lists warning types that trigger alarms but do not stop the genset.

Warning Types Continued

Lists further warning types including sensor failures and level monitoring.

Warning Types Final

Lists remaining warnings like voltage, frequency, and ECU-related warnings.

Shutdown Alarms

Lists shutdown alarms that cause immediate engine stop and breaker opening.

Shutdown Alarms Continued

Lists shutdown alarms related to sensor failures and low levels.

Shutdown Alarms Final

Lists remaining shutdown alarms like over power, digital input, and ECU communication failure.

Wiring Connections

Controller Back Panel Layout

Illustrates the back panel with numbered terminals for connections.

Terminal Wiring for Power and Outputs

Details wiring for battery, fuel relay, start relay, and charger terminals.

Terminal Wiring for Inputs and Communication

Details wiring for auxiliary inputs, sensors, RS485, and AC input terminals.

Programmable Parameters

Parameter Definitions: StartStop and Timing

Defines parameters like Start Delay, Stop Delay, Crank Rest Time, and Warming Up Time.

Parameter Definitions: Voltage, Speed, and Frequency

Defines parameters like Gen Over Voltage Shutdown, Under Speed Shutdown, and Frequency settings.

Parameter Definitions: Sensor Values and Outputs

Defines parameters for flexible sensor values, battery voltage, CT ratio, and relay outputs.

Parameter Definitions: Digital Inputs and Conditions

Defines digital inputs, power on modes, password, and crank disconnection conditions.

Parameter Definitions: Sensor Selection and Actions

Defines voltage input, sensor curves, multiplex inputs, and open circuit actions.

Parameter Definitions: Warnings and Scheduled Operation

Defines frequency/temperature warnings and scheduled run set parameters.

Parameter Definitions: Inhibit, Overload, and Customization

Defines inhibit settings, overload parameters, and custom sensor curve input.

Parameter Setting and Controller Information

Controller Parameter Setting

Explains how to access and navigate the parameter setting menu.

Parameter Setting Guidelines

Provides crucial notes and warnings for safe parameter configuration.

Controller Information Access

How to view software version, hardware version, and release date.

Language Selection

How to set the display language for the controller interface.

Event Log Management

How to check event logs for start/stop and alarm history.

Maintenance Settings

How to access and configure maintenance intervals and alerts.

Sensor Setting and Commissioning

Sensor Configuration and Curves

Explains selecting sensor types and inputting custom resistance curves.

Pressure Unit Conversion Table

Provides a table for converting pressure units for sensor calibration.

Pre-Commissioning Checks

Lists essential electrical and mechanical checks before system startup.

Commissioning Procedure

Details steps for initial startup, testing in manual/auto modes, and verification.

Typical Application and Installation

Typical Wiring Diagram 1

Illustrates a common wiring setup for the controller and generator.

Typical Wiring Diagram 2

Shows an alternative typical wiring configuration.

Fixing Clip Installation

Instructions for securing the controller using built-in fixing clips.

Overall Dimensions and Cutout

Provides the controller's physical dimensions and required panel cutout size.

Engine Connections via J1939

Cummins ISBISBE Connections

Details specific connector pinouts for Cummins ISB/ISBE engines.

Cummins QSL9 Connections

Details specific connector pinouts for Cummins QSL9 engines.

Cummins QSM11 (import) Connections

Details specific connector pinouts for Cummins QSM11 engines.

Cummins QSX15-CM570 Connections

Details specific connector pinouts for Cummins QSX15-CM570 engines.

Cummins GCS-MODBUS Connections

Details connections for Cummins GCS-MODBUS engines using RS485.

Cummins QSM11 Engine Connections

Details connections for Cummins QSM11 engines using OEM connector.

Cummins QSZ13 Connections

Details connections for Cummins QSZ13 engines.

Detroit Diesel DDEC IIIIV Connections

Details connections for Detroit Diesel DDEC III/IV engines.

Deutz EMR2 Connections

Details connections for Deutz EMR2 engines.

John Deere Connections

Details connections for John Deere engines.

MTU MDEC Connections

Details connections for MTU MDEC engines.

MTU ADEC (SMART module) Connections

Details connections for MTU ADEC (SMART module) engines.

MTU ADEC (SAM module) Connections

Details connections for MTU ADEC (SAM module) engines.

Perkins Engine Connections

Details connections for Perkins engines.

Scania Engine Connections

Details connections for Scania engines.

Volvo EDC3 Engine Connections

Details connections for Volvo EDC3 engines.

Volvo EDC4 Engine Connections

Details connections for Volvo EDC4 engines.

Volvo-EMS2 Engine Connections

Details connections for Volvo-EMS2 engines.

Yuchai Engine Connections

Details connections for Yuchai engines.

Weichai Engine Connections

Details connections for Weichai engines.

Fault Finding and Solutions

Troubleshooting Common Issues

Lists common symptoms and provides corresponding solutions for troubleshooting.

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