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Smipack FP560 - User Manual

Smipack FP560
54 pages
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Table of Contents

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Summary

Preface and Manual Introduction

Purpose of Use and Maintenance Manual

Explains the manual's purpose and importance for safe and correct machine operation.

Manual Preservation and Update Guidelines

Instructions for keeping the manual safe, intact, and up-to-date, and SMIPACK's modification rights.

General Standards and Recommendations

How to Read and Use the Manual

Guide on manual usage, preservation, and consultation for proper machine operation.

Warranty and Liability Exclusion

Details SMIPACK's warranty terms and liabilities for machine use and maintenance.

Referential Standards Compliance

Lists European directives and technical standards the machine complies with.

Manual Symbols Key

Explains symbols used in the manual for instructions and information.

Warning Symbols and Meanings

Detailed explanation of various warning and informational symbols used in the manual.

Compulsory Safety Equipment Symbols

Symbols indicating mandatory safety wear like footwear, hearing protection, gloves, etc.

Machine Installation Guide

Machine Components Description (FP560)

Identifies and labels key components of the FP560 model.

Machine Components Description (FP560 A-FP870 A)

Identifies and labels key components of FP560A/FP870A models.

Packed Machine Dimensions and Weight

Provides weight and dimensions for the machine in its packaging.

Machine Dimensions and Weight

Details the weight and physical dimensions of the machine itself.

Transportation and Unpacking Procedures

Guidelines for safe handling, transport, and unpacking of the machine.

User Assembly: Wheel Installation

Step-by-step instructions for assembling the machine's wheels.

User Assembly: Reel Holder Installation

Instructions for mounting the reel holder support onto the machine.

User Assembly: Roller Conveyor Installation

Procedures for installing the roller conveyor on FP560/FP560A and FP870A models.

User Assembly: Scrap Collection Device Mounting

Detailed steps for mounting the film scrap collection device.

User Assembly: Film Scrap Rollers & Guide

Instructions for mounting film scrap rollers and the scrap guide device.

User Assembly: Activating Scrap Collection

How to electrically connect and activate the scrap collection device.

User Assembly: Pack Deviator Device

Instructions for screwing the pack deviator device onto the machine.

Electrical Connection Guidelines

Critical safety and procedural information for connecting the machine to the electrical network.

Electrical Installation Data

Specifies voltage, frequency, power, and current for machine installation.

Conditions for Machine Use

Recommends installation environment, lighting, temperature, and humidity levels.

Demolition and Waste Disposal

Guidance on safe demolition and waste disposal procedures according to standards.

Machine Information Overview

Machine Description and Capabilities

Overview of FP range machines, their packaging capabilities, and heatshrink tunnel function.

Description of Danger Zones

Identifies hazardous zones on the machine and associated risks.

Automated Operation of Machines

Explains the automated system for sealing frame operation and product evacuation.

Identification and Technical Data Plate

Information on the machine identification plate for communication with manufacturer.

Product Technical Specifications

Details maximum product dimensions and weight limits for packaging.

Packaging Limitations and Prohibited Actions

Lists products that cannot be packed and prohibited modifications.

Film Features and Width Determination

Describes film types and the formula for calculating film reel width.

Film Sealing Operation Process

Explains the pulse-operated sealing and cutting process using a heated blade.

Preparing the Machine for Use

Reel Positioning and Film Passage

Instructions for inserting the film reel and guiding the film through the machine.

Adjusting Film Perforators

How to adjust perforator position for optimal heat shrinking.

Adjusting the Packaging Plane

How to adjust the product carrier belt height using the handwheel.

Adjusting the Sealing Frame

Procedures for adjusting the sealing frame opening width and force.

Positioning Reel Holder & Product Plate

Guides adjustment of reel holder and product holder based on product width.

Using the Scrap Collection Device

Instructions on feeding and fastening film scrap to the device.

First Film Sealing Operation

Initial steps for sealing the film, including inserting film and sealing left side.

Manual Sealing Procedure (FP560)

How to manually perform sealing on the FP560 model.

Automatic Sealing Procedure (FP560 A-FP870 A)

How to initiate automatic sealing using the START button.

Packaging Products (FP560 Model)

Steps for product packaging on the FP560 model.

Packaging Products (FP560 A-FP870 A Models)

Steps for product packaging on FP560A/FP870A models using automatic process.

Operation and Use of the Machine

Operator Panel Interface and Functions

Explains the operator panel layout and the function of each button.

Turning the Machine On

Procedure for switching on the machine and initiating diagnostics.

Packaging Cycle: Activation and Stop

How to start and stop the packaging cycle on semi-automatic models.

Emergency Machine Stop Procedure

Instructions on using the emergency stop button and its consequences.

Saving Operating Programs

Steps for saving operating parameters as programmable memories (M1-M10).

Parameters Menu Navigation and Adjustment

How to access and navigate the parameters menu to adjust settings.

Parameter Settings: Temperature & Ejection

Details on adjusting sealing temperature and product ejection time parameters.

Parameter Settings: Opening Delay & Auto Cycle

Explanation of sealing frame opening delay and automatic cycle parameters.

Accessing the Reserved Menu

Procedure for accessing the reserved menu using a password for calibration.

Display Language Selection

Menu option for choosing the display language on the operator panel.

Parameter Adjustment: Sealing Pressure

How to adjust the sealing pressure on FP560A-FP870A models.

Operator Panel Display Symbols Explanation

Explains symbols displayed on the operator panel for machine status.

Machine Cleaning and Maintenance

General Warnings and Maintenance Precautions

Safety warnings and recommendations for qualified personnel performing maintenance.

Maintenance Checks: Mechanical Components

Table detailing operations and frequency for mechanical component maintenance.

Periodic Safety Component Checks

Lists safety components and their required periodic check frequencies.

Maintenance Operations and Frequencies

Explains symbols for maintenance operations and their typical frequency.

Sealing Blade Replacement Procedure

Step-by-step instructions for safely replacing the sealing blade.

PTFE and Silicon Rubber Replacement

Procedures for replacing PTFE strips and silicon rubber on the sealing unit.

Checking and Topping Up Coolant Level

How to periodically check and top up the coolant level.

Accessing the Electrical Panel Safely

Instructions for safely accessing the machine's electrical panel.

Machine Access Areas for Inspections

Identifies specific areas prepared for machine inspections and controls.

Troubleshooting Anomalies and Faults

Solutions to Common Operating Problems

Table listing common operating problems, their causes, and solutions.

Error and Message Displays: Codes 5-13

Explains error codes related to PCB temperature, EEPROM, and output overcurrent.

Error and Message Displays: Codes 14-211

Covers errors related to micro-switches, communication, module response, and power base.

Smipack FP560 Specifications

General IconGeneral
BrandSmipack
ModelFP560
CategoryPackaging equipment
LanguageEnglish

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