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Sony HCD-XB4 User Manual

Sony HCD-XB4
88 pages
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MICROFILM
COMPACT DISC DECK RECEIVER
US Model
Canadian Model
HCD-D590
E Model
Australian Model
PX Model
HCD-XB4
SERVICE MANUAL
HCD-D590, HCD-XB4 is the tuner, deck,
CD and amplifier section in LBT-D590,
LBT-XB4.
Model Name Using Similar Mechanism NEW
CD Mechanism Type
CDM37L-5BD29AL
Base Unit Name BU-5BD29AL
Optical Pick-up Name
KSS-213D/Q-NP
Model Name Using
Similar Mechanism HCD-H881
Tape Transport Mechanism Type TCM-220WR2
CD
Section
Tape deck
Section
SPECIFICATIONS
Photo: HCD-D590
Inputs
PHONO IN (phono jack): sensitivity 3 mV, impedance 47 kilohms
VIDEO (AUDIO) IN (phono jack):sensitivity 250 mV, impedance 47 kilohms
MIX MIC (phono jack): sensitivity 1 mV, impedance 10 kilohms
Outputs
PHONES (stereo phone jack): accepts headphones of 8 odms or more
SPEAKER:
(HCD-D590) accepts impeadance of 8 to 16 ohms.
(HCD-XB4) accepts impeadance of 5 to 16 ohms.
SURROUND SPEAKER:
(HCD-D590) accepts impeadance of 16 ohms.
– Continued on next page –
For the U.S. model
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 8 ohm loads, both channels driven, from 70-20,000 Hz; rated 100 watts
per channel minimum RMS power, with no more than 0.9 % total harmonic
distortion from 250 milliwatts to rated output.
Amplifier section
Continuous RMS power output
(HCD-D590)
Canadian model: 100+100 watts
(8 ohms at 1 kHz, 5%)
(HCD-XB4) 80+80 watts
(5 ohms at 1kHz, 10% THD)
Peak music power output
(HCD-XB4) 1200 watts
HCD-D590/XB4

Table of Contents

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Sony HCD-XB4 Specifications

General IconGeneral
Speaker Type2-Way Bass Reflex
FM TunerYes
AM TunerYes
Remote ControlYes
TypeMini Hi-Fi System
CD PlayerYes
Cassette DeckYes

Summary

Model Identification and Specifications

Model Identification

Identifies different regional models of the HCD-D590/XB4.

Specifications

Details technical specifications like audio power, inputs, and outputs.

Detailed Specifications

CD player section

Technical data for the CD player component.

Tape player section

Technical data for the tape player component.

Tuner section

Technical data for the FM/AM tuner.

General Unit Information

Unit's power, dimensions, mass, and accessories.

Safety Precautions and Testing

CAUTION

Warning about hazardous radiation exposure from controls or procedures.

SAFETY CHECK-OUT

Procedure for testing AC leakage from exposed metal parts to earth.

Servicing Notes and Model Identification

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

Precautions against electrostatic discharge and handling flexible boards.

NOTES ON LASER DIODE EMISSION CHECK

Guidelines for safe laser diode emission checks.

MODEL IDENTIFICATION

Lists model numbers and their corresponding part numbers.

General Information and System Setup

Getting Started

Basic instructions for initial setup and connection.

Step 1: Hooking up the system

Detailed steps for connecting speakers, antennas, and power.

When carrying this system

Instructions for protecting the CD mechanism during transport.

Setting the Time and Presetting Radio Stations

SECTION 2: Setting the time

Steps to set the unit's clock for timer functions.

SECTION 3: Presetting radio stations

Guide on how to preset radio stations for FM and AM bands.

Connecting Optional Components

Connecting audio components

Instructions for connecting turntables and other audio devices.

Connecting a turntable

Specific steps for connecting a turntable and selecting the PHONO input.

Connecting surround speakers

Instructions for connecting optional surround speakers.

Connecting outdoor antennas

Guidance on connecting outdoor FM and AM antennas.

Connecting a VCR

Steps for connecting a VCR and selecting the VIDEO input.

Basic Operations: Playing a CD

Playing a CD

How to play CDs, including loading, selecting, and controlling playback.

Normal Play

Standard procedure for playing CDs, including multi-disc playback.

Basic Operations: CD and Radio Functions

Recording a CD

Instructions for CD Synchro Recording from CD to tape.

CD Synchro Recording

Detailed steps for automatic recording from a CD to tape.

Listening to the radio

How to listen to radio stations, including preset tuning.

Preset Tuning

Steps to preset radio stations for easy access.

Basic Operations: Tape and Radio Recording

Recording from the radio

Manual recording process from radio to tape.

Playing a tape

How to play tapes on Deck A or Deck B, including tape type detection.

Basic Operations: Tape Playback and Dubbing

Playing a Tape (continued)

Continued instructions for playing tapes, including cassette insertion and direction selection.

Recording from a tape

Instructions for high-speed dubbing from tape to tape.

High-speed Dubbing

Steps for copying tapes at high speed.

The CD Player: Display and Playback Modes

Using the CD display

How to check remaining time and other information on the CD player display.

Playing CD tracks repeatedly

How to use Repeat Play for single tracks, CDs, or all discs.

Repeat Play

Detailed guide on setting and cancelling Repeat Play modes.

Playing CD tracks in random order

How to use Shuffle Play for random track playback.

Shuffle Play

Detailed guide on setting and cancelling Shuffle Play.

CD Playback Programming and Non-Stop Play

Programming CD tracks

How to create custom playback sequences for CDs.

Playing CDs without interruption

How to set up Non-Stop Play for continuous CD playback.

Non-Stop Play

Detailed steps for enabling and disabling Non-Stop Play.

The Tape Deck: Manual Recording and Program Edit

Recording on a tape manually

Manual recording from various sources to tape.

Recording CDs by specifying the track order

Recording specific CD tracks to tape in a desired order.

Program Edit

How to program and edit CD tracks for recording.

CD Recording and DJ Effects

Recording CDs by specifying the track order (continued)

Continues instructions for programming CD tracks for recording.

Selecting the tape length automatically

Feature to automatically determine suitable tape length for CD recording.

Tape Select Edit

Feature to automatically determine suitable tape length for CD recording.

DJ Effects

How to use the Loop function to repeat parts of a CD.

Looping part of a CD

How to use the Loop function to repeat parts of a CD.

Loop

Detailed steps for using the Loop effect.

Flashing part of a CD

How to use the Flash function for CD sound effects.

Flash

Detailed steps for using the Flash effect.

Sound Adjustment Features

Sound Adjustment

Options for reinforcing bass, creating powerful sound, and using headphones.

Adjusting the sound

Options for reinforcing bass, creating powerful sound, and using headphones.

Waving the equalizer

How to apply an automatic graphic equalizer effect.

Wave

Detailed steps for using the Wave equalizer function.

For a powerful sound (GROOVE)

How to activate the GROOVE function for enhanced bass and sound.

To reinforce the bass (DBFB)

How to use the DBFB function to reinforce bass.

To reinforce the bass from the super woofer (SUPER WOOFER)

How to use the SUPER WOOFER function for bass reinforcement.

To listen through the headphones

Instructions for connecting and using headphones.

Audio Emphasis and Surround Effect

Selecting the audio emphasis

Menu for selecting sound characteristics based on music genre.

Adjusting the audio emphasis

How to manually adjust the graphic equalizer levels.

Adjusting the graphic equalizer

How to manually adjust the graphic equalizer levels.

Activating the surround effect

How to enable and use the surround sound effect.

Personal Audio Files and Karaoke

Making a personal audio emphasis file

How to create and store custom sound profiles.

Personal File

How to create and store custom sound profiles.

Singing along: Karaoke

How to use the Karaoke function with an optional microphone.

Karaoke

How to use the Karaoke function with an optional microphone.

Sleep and Wake-up Timers

Falling asleep to music

How to set the sleep timer to turn off the unit automatically.

Sleep Timer

How to set the sleep timer to turn off the unit automatically.

Waking up to music

How to set the wake-up timer to turn on the unit.

Wake-up Timer

How to set the wake-up timer to turn on the unit.

Timer Recording and Settings Check

Timer-recording radio programs

How to set the unit to record radio programs automatically.

To check the setting

Procedure to verify timer settings.

To cancel the timer operation

Steps to cancel programmed timer operations.

SECTION 2 DISASSEMBLY

CASE

Procedure for disassembling the unit's outer case.

Front Panel and Main Board Disassembly

FRONT PANEL SECTION

Details on removing the front panel assembly.

MAIN BOARD

Steps for accessing and removing the main board.

Main and CD Mechanism Disassembly

MAIN SECTION

Procedure for disassembling the main section of the unit.

CD MECHANISM DECK SECTION

Steps for removing the CD mechanism deck.

Tape Mechanism and Cassette Lid Disassembly

TAPE MECHANISM DECK SECTION

Procedure for disassembling the tape mechanism deck.

CASSETTE LID ASS'Y

Steps for removing the cassette lid assembly.

CD Lid and Panel Sub-Assembly Disassembly

CD LID ASS'Y SECTION

Procedure for disassembling the CD lid assembly.

PANEL (A) / (B) SUB ASS'Y

Steps for removing the panel sub-assemblies.

Base Unit and Disc Table Assembly

BASE UNIT

Procedure for accessing the base unit.

DISC TABLE

Details on the disc table assembly and its adjustment.

BD Board and Optical Pick-up Disassembly

BD BOARD

Procedure for disassembling the BD board.

OPTICAL PICK-UP, SLED MOTOR

Steps for removing the optical pick-up and sled motor.

Audio Board and Capstan Motor Disassembly

AUDIO BOARD

Procedure for disassembling the audio board.

CAPSTAN MOTOR

Steps for removing the capstan motor.

SECTION 3 TEST MODE

[MC Cold Reset]

Procedure for clearing all stored data and resetting the unit.

[CD Delivery Mode]

Mode to move pickup to a vibration-resistant position for shipping.

[MC Hot Reset]

Procedure for resetting the unit while retaining preset data.

[Sled Servo Mode]

Mode to freely run the CD sled motor for cleaning or adjustment.

[Change-over of FUNCTION Name]

Option to change input terminal name between VIDEO and MD.

[Change-over of AM Tuner Step between 9kHz and 10kHz]

Option to change AM tuning channel step.

[LED and Fluorescent Indicator Tube All Lit, Key Check Mode]

Mode to check all LEDs, indicators, and buttons.

Aging Mode Operations

[Aging Mode]

Mode for checking CD and tape deck operation repeatedly.

1. Aging Mode in CD Section

Steps for initiating and operating CD aging mode.

1-2. Operation during Aging Mode

Sequence of operations performed during CD aging mode.

2. Aging Mode in Tape Deck Section

Steps for initiating and operating tape deck aging mode.

2-2. Operation during Aging Mode

Sequence of operations performed during tape deck aging mode.

SECTION 4 MECHANISM ADJUSTMENTS

PRECAUTION

Precautions for mechanism adjustments, including cleaning and tools.

Torque Measurement

Table detailing torque meter readings for various modes.

Tape Tension Measurement

Table detailing tension meter readings for tape playback.

SECTION 5 ELECTRICAL ADJUSTMENTS

DECK SECTION

Steps for electrical adjustments on the deck section.

Record/Playback Head Azimuth Adjustment

Procedure for adjusting head azimuth for optimal playback.

Deck A Tape Speed and Playback Level Adjustments

Tape Speed Adjustment DECK A

Procedure for adjusting tape speed on Deck A.

Playback level Adjustment DECK A DECK B

Procedure for adjusting playback levels for both decks.

Deck B Record Bias and Level Adjustments

Record bias Current Adjustment DECK B

Procedure for adjusting record bias current on Deck B.

Record Level Adjustment DECK B

Procedure for adjusting record level on Deck B.

TUNER SECTION Adjustments

AM Section Adjustment

Steps for adjusting the AM tuner section.

AM Tuned Level Adjustment

Procedure for adjusting the tuned level for AM reception.

FM Section Adjustment

Notes on FM section adjustment.

FM Tuned Level Adjustment

Procedure for adjusting the tuned level for FM reception.

CD SECTION Checks

Note on CD Section

General notes regarding CD section operation and checks.

S Curve Check

Procedure for checking the S-curve waveform.

Focus Bias check

Procedure for checking and adjusting focus bias.

RF signal

Description of RF signal waveform.

RF Level Check

Procedure for checking the RF signal level.

E-F Balance Check

E-F Balance (1 Track Jump) check

Procedure for checking E-F Balance during a 1-track jump.

SECTION 6 DIAGRAMS

Circuit Board Location

Diagram showing the location of various circuit boards.

Waveforms for Different Sections

BD Section Waveforms

Waveform examples for the BD section.

TUNER Section Waveforms

Waveforms related to the tuner section.

PANEL Section Waveforms

Waveforms related to the panel section.

MAIN Section Waveforms

Waveforms related to the main section.

Block Diagrams: Tuner, CD, and Main Sections

6-1. BLOCK DIAGRAMS - TUNER SECTION

Block diagram illustrating the tuner section's signal flow.

CD SECTION –

Block diagram of the CD section, including optical pick-up and motors.

MAIN SECTION

Schematic diagram of the main section, showing component interconnections.

Schematic and Printed Wiring Diagrams

6-2. SCHEMATIC DIAGRAM -BD Section -

Schematic diagram for the BD section of the unit.

6-3. PRINTED WIRING BOARD -BD Section -

Printed wiring board layout for the BD section (Side A and Side B).

6-4. SCHEMATIC DIAGRAM - CD MOTOR Section -

Schematic diagram for the CD motor control section.

6-5. PRINTED WIRING BOARDS - CD MOTOR Section -

Printed wiring board layouts for CD motor and sensor boards.

6-6. SCHEMATIC DIAGRAM -TUNER Section -

Schematic diagram for the tuner section.

6-7. PRINTED WIRING BOARD -TUNER Section -

Printed wiring board layout for the tuner section.

6-8. PRINTED WIRING BOARDS - DECK Section -

Printed wiring board layouts for the deck section components.

6-9. SCHEMATIC DIAGRAM - DECK Section -

Schematic diagram for the deck section.

6-10. SCHEMATIC DIAGRAM-MAIN Section-

Schematic diagram for the main section (Part 2).

Printed Wiring Board and IC Diagrams

6-11. PRINTED WIRING BOARD - MAIN Section -

Printed wiring board layout for the main section.

6-12. SCHEMATIC DIAGRAM - PANEL Section -

Schematic diagrams for various panel sections.

6-13. PRINTED WIRING BOARDS PANEL Section -

Printed wiring board layouts for panel sections.

• IC Block Diagrams - MAIN Section -

Block diagrams for ICs in the main section.

6-14. PRINTED WIRING BOARDS POWER Section -

Printed wiring board layouts for the power section.

6-15. SCHEMATIC DIAGRAM - POWER Section -

Schematic diagram for the power section.

• IC Block Diagrams -BD Section -

Block diagrams for ICs in the BD section.

- TUNER section -

IC block diagrams for the tuner section.

IC Pin Function Descriptions

6-16. IC PIN FUNCTION DESCRIPTION

Pin function description for IC301 on the main board.

MAIN BOARD IC301 µPD780018Y (MAIN CONTROL) (continued)

Continued pin function description for IC301.

MAIN BOARD IC301 µPD780018Y (MAIN CONTROL) (continued)

Continued pin function description for IC301.

PANEL BOARD IC601 TMP87CH74 (DISPLAY CONTROL)

Pin function description for IC601 on the panel board.

SECTION 7 EXPLODED VIEWS

(1) CASE, REAR PANEL SECTION

Exploded view of the case and rear panel assembly.

(2) FRONT PANEL SECTION-1

Exploded view of the front panel section (Part 1).

(3) FRONT PANEL SECTION-2

Exploded view of the front panel section (Part 2).

(4) CHASSIS SECTION

Exploded view of the chassis section, showing main components.

(5) TAPE MECHANISM DECK SECTION-1 (TCM-220WR2)

Exploded view of the tape mechanism deck (Part 1).

(6) TAPE MECHANISM DECK SECTION-2 (TCM-220WR2)

Exploded view of the tape mechanism deck (Part 2).

(7) TAPE MECHANISM DECK SECTION-3 (TCM-220WR2)

Exploded view of the tape mechanism deck (Part 3).

(8) CD MECHANISM DECK SECTION (CDM37L-5BD29AL)

Exploded view of the CD mechanism deck.

(9) BASE UNIT SECTION (BU-5BD29AL)

Exploded view of the base unit section.

SECTION 8 ELECTRICAL PARTS LIST

AUDIO BOARD, COMPLETE

List of electrical parts for the audio board.

AUDIO

Continued list of electrical parts for the audio board.

BD

List of electrical parts for the BD board.

BD LED CD MOTOR CD-A SW CD-B1 SW

List of electrical parts for BD LED, CD Motor, CD-A SW, CD-B1 SW boards.

CD-B2 SW DOOR SW HEADPHONE-MIC LEAF SWITCH

List of electrical parts for CD-B2 SW, Door SW, Headphone-Mic, Leaf Switch boards.

LEAF SWITCH LED MAIN

List of electrical parts for Leaf Switch, LED, and Main boards.

MAIN

List of electrical parts for the Main board.

MAIN

Continued list of electrical parts for the Main board.

MAIN

Continued list of electrical parts for the Main board.

MAIN PANEL

List of electrical parts for Main and Panel boards.

PANEL POWER AMP

List of electrical parts for Panel and Power Amp boards.

POWER AMP

List of electrical parts for the Power Amp board.

POWER AMP

Continued list of electrical parts for the Power Amp board.

PANEL

List of electrical parts for the Panel board.

TCB TRANS

List of electrical parts for TCB and Trans boards.

TCB TRANS

Continued list of electrical parts for TCB and Trans boards.

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