SERVICING INFORMATION 7-1
SERVICING INFORMATION
7
CONTENTS
TROUBLESHOOTING ........................................................................... 7- 2
ENGINE ............................................................................................. 7- 2
CARBURETOR ................................................................................. 7- 6
CHASSIS........................................................................................... 7- 6
BRAKES ........................................................................................... 7- 7
ELECTRICAL .................................................................................... 7- 8
BATTERY .......................................................................................... 7- 9
WIRING DIAGRAM ................................................................................ 7-10
WIRE HARNESS, CABLE AND HOSE ROUTING ............................... 7-12
WIRE HARNESS ROUTING ............................................................. 7-12
CABLE ROUTING............................................................................. 7-15
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING ............................. 7-16
FRONT BRAKE HOSE ROUTING ................................................... 7-17
REAR BRAKE HOSE ROUTING ..................................................... 7-18
FRONT FOOTREST BRACKET SET-UP ......................................... 7-19
FUEL TANK SET-UP ......................................................................... 7-20
HIGH-TENSION CORD ROUTING ................................................... 7-21
MUFFLER MOUNTING ..................................................................... 7-21
SIDE-STAND AND CENTER STAND SPRINGS ............................. 7-22
COWLING AND COWLING BRACE SET-UP................................... 7-23
FRAME COVER AND SIDE FRAME COVER SET-UP .................... 7-24
COWLING CUSHION AND TAPE ..................................................... 7-25
FRONT FENDER CUSHION ............................................................. 7-26
SEAT LOCK CABLE ROUTING ....................................................... 7-26
SPECIAL TOOLS ................................................................................... 7-29
TIGHTENING TORQUE ......................................................................... 7-32
ENGINE ............................................................................................. 7-32
CHASSIS........................................................................................... 7-33
TIGHTENING TORQUE CHART ....................................................... 7-34
SERVICE DATA...................................................................................... 7-35
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