Suzuki GSF650S - Master Cylinder Removal and Disassembly

CHASSIS 5-63
MASTER CYLINDER REMOVAL AND
DISASSEMBLY
• Remove the frame cover (RH). (!5-4)
• Drain brake fluid. (!5-59)
• Remove the reservoir mounting bolt

1.
• Place a rag underneath the brake hose union bolt

2 on the
master cylinder to catch any spilt brake fluid. Remove the
brake hose union bolt

2 and disconnect the brake hose.
• Loosen the locknut

3.
• Remove the master cylinder mounting bolts

4.
• Remove the master cylinder along with the reservoir by turn-
ing the push rod

5.
$
• Disconnect the reservoir hose.
• Remove the brake hose connector

6.
• Remove the O-ring

7.
$
• Pull out the dust boot

8 and remove the snap ring

9.
%09900-06108: Snap ring pliers
Immediately wipe off any brake fluid contacting any
part of the motorcycle. The brake fluid reacts chemi-
cally with paint, plastics and rubber materials, etc.,
and will damage them severely.
Replace the O-ring with a new one.