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Suzuki GSF650S - Engine Reassembly Guide

Suzuki GSF650S
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ENGINE 3-63
ENGINE REASSEMBLY
Reassemble the engine in the reverse order of disassembly.
The following steps require special attention or precautionary
measures should be taken.
NOTE:
Apply engine oil to each running and sliding part before reas-
sembling.
OIL PUMP
Install the O-rings (
1 and
2) and dowel pins
3 in the correct
position as shown.
$
Install the oil pump
4 into the lower crankcase with the three
bolts and then tighten them to the specified torque.
NOTE:
Apply a small quantity of THREAD LOCK “1342” to the bolts.
& 99000-32050: THREAD LOCK “1342”
# Oil pump mounting bolt: 10 N·m (1.0 kgf-m)
NOTE:
Make sure that the oil jets
5 in the lower crankcase are not
clogged.
TRANSMISSION
Install the gearshift cam stopper bolt
1.
NOTE:
Before installing the gearshift cam stopper bolt
1, apply a small
quantity of THREAD LOCK “1342” to it.
& 99000-32050: THREAD LOCK “1342”
NOTE:
When installing the gearshift cam stopper plate
2, align the pin
groove
A with the pin
B as shown.
Replace the O-rings with new ones to prevent oil leak-
age.

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